TLV J3B Instruction Manual Download Page 6

 

172-65173MA-04 (J3B/JF3B)    4 Oct 2021

 

5

 

Operation 

Principles of air and condensate discharge: 

1. Start-up Air and Cold Condensate Discharge 

At start-up, before steam is supplied the system 
is cold and the bimetal plate is flexed downward, 
keeping the air vent valve (A) open. This allows 
for the rapid discharge of air through the vent (A) 
and cold condensate through the orifice (B) when 
steam is first supplied to the system. 
 

 

 

 

2. Condensate Discharge 

After the discharge of initial air and cold 
condensate, the heat of the inflowing steam and 
condensate cause the bimetal plate to flex 
upward, closing the air vent valve (A). The rising 
condensate level causes the float to rise due to 
buoyancy, opening the orifice (B) and allowing 
condensate to be discharged. The flexed bimetal 
plate keeps the vent closed and will not open 
again during normal operation. 

 

 

3. Discharge of Large Quantities of Condensate 

Increases in the condensate inflow rate cause 
the condensate level in the trap to rise. The float 
consequently rises and enlarges the opening of 
the orifice (B), allowing more condensate to be 
discharged. In this manner, continuous 
condensate discharge occurs while the opening 
size of the orifice varies depending on the 
condensate flow rate. 

 

 

4. Closed Position 

When the condensate flow rate decreases, the 
float falls, closing off the orifice (B) opening. A 
water seal is maintained at all times over the 
orifice (B) to prevent steam loss. On equipment 
where steam-locking or air-binding tends to 
occur, system integrity can be maintained by 
operating the properly adjusted lock release 
valve. 

 

 

 

 

 

 

Flash 
Steam 

 

Air 

Steam 

Condensate 

 

Lock Release 

Valve 

Summary of Contents for J3B

Page 1: ...172 65173MA 04 J3B JF3B 4 October 2021 Free Float Steam Trap J3B JF3B Copyright 2021 by TLV CO LTD All rights reserved...

Page 2: ...ully before use and follow the instructions to be sure of using the product properly This free float steam trap is suitable for condensate discharge from process and steam using equipment It automatic...

Page 3: ...injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage NEVER apply direct heat to the float The float...

Page 4: ...y way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Do not use excessive force when connecting thread...

Page 5: ...ack pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the...

Page 6: ...owing condensate to be discharged The flexed bimetal plate keeps the vent closed and will not open again during normal operation 3 Discharge of Large Quantities of Condensate Increases in the condensa...

Page 7: ...or detailed specifications Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with op...

Page 8: ...ns or other injury CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installatio...

Page 9: ...d the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The product is quiet and makes no noise an...

Page 10: ...sh rod causes the air vent valve to open 3 Adjust the degree of opening as necessary clockwise increase opening counterclockwise decrease opening 4 After adjustment be sure to retighten the lock nut 5...

Page 11: ...Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disassembly During Reassembly Figure A Cover Bol...

Page 12: ...y Fig C Float Remove being careful not to scratch the polished surface Insert being careful not to scratch the polished surface Orifice Holder Plug Remove with a socket wrench Consult the table of tig...

Page 13: ...The trap operating pressure exceeds the maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating...

Page 14: ...the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted i...

Page 15: ...BLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL...

Page 16: ...ad Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Ro...

Reviews: