Titgemeyer RL60-2 Operating Manual Download | Manualshive

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RL60-2 Riveting tool

Operating manual

Rivet tools / tools for blind rivets

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Summary of Contents for RL60-2

Page 1: ...RL60 2 Riveting tool Operating manual Rivet tools tools for blind rivets ...

Page 2: ... 2 General description 5 3 Scope of use 5 4 Occupational health and safety 8 5 Safety measures 8 6 Special safety advice 8 7 Basic tool equipment 9 8 Commissioning 9 9 Tool operation 10 10 Proper use 11 11 Requirements for compressed air 12 12 Riveting tool storage 12 Content ...

Page 3: ...ents for operators 13 15 Tool modifications 13 16 Inspection plan 13 17 Inspection and maintenance 14 18 Troubleshooting 17 19 Technical parameters 17 20 Disposal of the riveting tool 17 21 Warranty 17 22 Package contents 18 23 List of Safety Pictograms 18 24 EC Declaration of conformity 19 ...

Page 4: ...4 RL60 2 Manual Titgemeyer 10342EN1121 1 English ...

Page 5: ...speed hydro pneumatic principle The tool is designed for precise setting of blind rivets It is equipped with a vacuum system for holding the rivet in the nosepiece in any position After riveting the mandrel will be collected in the mandrel collector The high speed pneumatic hydraulic tool is designed for setting one sided blind rivets from 4 to 6 4 mm and 6 4 mm structural rivets The tool is suita...

Page 6: ...TTENTION Use the tool only after reading and un derstanding the operating instructions Do not operate with the tool if you are ill under the influence of drugs alcohol Do not use the tool when it is incom plete and when it has visible mecha nical defects Never aim the riveting tool at people and do not rivet without material Use the riveting tool only at working temperature ranging from 5 C to 45 ...

Page 7: ... due to incorrect repair or due to using spare parts from other sources The warranty is deemed invalid in case of any repairs have been performed on the riveting tool leading to the damage of the riveting tool or the seals 7 Basic tool equipment Overview of RL60 2 basic tool equipment 1 Air connection 2 Mandrel collector 3 Balancer suspension attachment 4 Screw for oil refill 5 Nosepiece 6 Nosecap...

Page 8: ...fit of the quick connectors no air dischar ge is audible Press and hold the air suction trigger 8 the riveting tool starts soaking air though the nosepiece Insert the mandrel of the rivet in the nosepiece 5 the rivet will be held in nosepiece by the air flow Move the tool with rivet to the alloca ted riveting position Press the trigger 7 the riveting tool performs the pulling movement pulling and ...

Page 9: ...ermanent connection to the com pressed air sources The mandrel collector must always be emptied as soon as it exceeds half load capacity Always set the riveting tool at the right angle 90 to the assembly surface Perpendicular positioning of the tool to the surface K clamping thickness Compressed air supply For correct operation of the device it is necessary to observe the range of inlet air pressu...

Page 10: ... C Maximum concentration mg m3 2 1 1 40 0 1 11 Requirements for compressed air ISO 8573 1 Note The stated maximum concentrations relate to 1 bar abs 20 C and 60 relative humidity The individual concentrations are proportionally higher when the pressure is higher than atmospheric pressure After long term storage After long term storage about 3 years replace the hydraulic oil before use The hydrauli...

Page 11: ...of identifying and avoiding any potential risks in timely manner 15 Tool modifications No structural with this tool may not be dangerous for the operator when the re gulations in this manual have been read understood and followed The operator must follow the operations described in this document The maintenance and service work that is not described in these operating instructions may only be perf...

Page 12: ...reased with corro sion inhibitor 17 Inspection and maintenance Jaws cleaning or replacement Jaws need to be cleaned once a day or after 2 000 rivets depends on the rivet quality In case of larger amounts of processed rivets cleaning is performed as needed The grips are subject to me chanical wear and have to be replaced as soon as they start slipping when the rivet mandrel is held Disconnect the t...

Page 13: ...sepiece using wrench no 11 Then loosen the entire nosecap using Jaw case Nosecap Galvanized lock Disassembly of the nosecap Assembly of the nosepiece and nosecap Disassembly of the jaws wrench no 19 Remove the nosecap and manually unscrew the nosepiece Take the selected nosepiece and manu ally screw it onto the removed nosecap Mount the nosecap back onto the tool and tighten with wrench no 19 flat...

Page 14: ...jaws grip it in the back It is always necessary to check if the pulling head does not collide with the nosepiece to prevent any damage Oil refilling Oil needs to be refilled when the wor king stroke is reduced during working process During oil refilling prevent dirt from entering the hydraulic system Disconnect the tool from the compres sed air Remove the nosecap see chapter jaws cleaning and repl...

Page 15: ...meyer GmbH Co KG warrants that all power tools have been carefully manufactured and that they will be free from defect in material and workmans hip under normal use and service for a period of one 1 year This warranty applies to the first time purchaser of the tool for original use only Exclusions Normal wear and tear Perio dic maintenance repair and replacement parts due to normal wear and tear a...

Page 16: ...earest you Titgemeyer GmbH Co KG will then replace free of charge any part or parts found by us to be defective due to faulty material or workmanship and return the tool repaired This represents our sole obligation under this warranty In no event shall Titgemeyer GmbH Co KG be liable for any consequential or special damages arising out of the purchase or use of this tool 22 Package contents 1 x ri...

Page 17: ... position After riveting the mandrel will be collected in the mandrel collector The high speed pneumatic hydraulic tool is designed for setting one sided blind rivets from 4 0 to 6 4 mm and 6 4 mm structural rivets Manufacturer Titgemeyer Tools Automation spol s r o U Vodárny 1506 CZ 397 01 Písek IČ 60647761 Tel 420 382 206 711 info rivetec cz tta sales titgemeyer com We hereby declare that the pr...

Page 18: ...18 RL60 2 Manual Titgemeyer 10342EN1121 1 English ...

Page 19: ...19 RL60 2 Manual Titgemeyer 10342EN1121 1 English ...

Page 20: ...Titgemeyer Tools Automation spol s r o U Vodárny 1506 39701 Pisek Tschechien T 420 382 206 711 E tta sales titgemeyer com W titgemeyer com ...

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