Clarke 3110470 Operating & Maintenance Instructions Download | Manualshive

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OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC04/22

3/16”PUNCH & FLANGE TOOL

MODEL NO: CAT216

PART NO: 3110470

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Summary of Contents for 3110470

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC04 22 3 16 PUNCH FLANGE TOOL MODEL NO CAT216 PART NO 3110470 ...

Page 2: ...manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permissio...

Page 3: ...ould also be worn 3 DO NOT overreach Keep proper footing and balance at all times 4 NEVER use oxygen CO2 combustible gases or any type of bottled gas as a source of power for this tool 5 DO NOT connect the air supply hose with your finger on the trigger 6 DO NOT exceed the maximum pressure for the tool of 90 psi 6 2 bar 7 Check hoses for leaks or worn condition before use and ensure that all conne...

Page 4: ...ful to your hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use HAZARDS SPECIFIC TO CUTTING PUNCHING TOOLS 1 Be careful around all moving parts and pinch points Always keep your fingers away from the point of cutting 2 Ensure material is properly supported during cutting Use supports for long material Hold the material securely ...

Page 5: ...omatic in line filter regulator is used it will keep air tools in good condition but should be regularly checked and topped up with oil CLARKE airline oil should be used and the lubricator be adjusted to approx 2 drops per minute WARNING COMPRESSED AIR CAN BE DANGEROUS ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND A COMPRESSED AIR SUPPLY ...

Page 6: ...upply A build up of moisture or oil in the air compressor will accelerate wear and corrosion in the air tool Ensure any moisture is drained from the compressor daily and the inlet filter is kept clean If an unusually long air hose is required over 8 metres the line pressure or the hose inside diameter may need to be increased by up to 15 psi to maintain air pressure at the tool Never exceed the ma...

Page 7: ...tool designed to crimp and punch mild steel It has an aluminium alloy body with steel punch and die and puts a flange onto car panel thickness sheet for lap jointing and puts 3 16in holes in panels for MIG spot welding or riveting NO DESCRIPTION NO DESCRIPTION 1 Clamp 6 Trigger 2 Anvil 7 Oil plug 3 Punch Die 8 Air Cylinder 4 Punch 9 Air Inlet 5 Hydraulic Cylinder 10 Airline adaptor ...

Page 8: ...connector or via the hose at the nearest connection to the air supply 5 Connect the other end of the hose to the compressor 6 Turn on the air supply and check for air leaks Rectify any found before proceeding Set the working pressure to 90psi 6 2 bar for best performance PTFE tape may be useful for sealing threaded connections 7 Place a sheet of paper next the exhaust port and hold the throttle op...

Page 9: ...tool along the edge of the workpiece to where the anvil 2 and the clamp 1 overlap part of the workpiece you just flanged Repeat Step 3 5 Repeat steps 3 and 4 until the entire flange is finished 6 Disconnect the tool from the air supply PUNCHING NOTE The tool head can be rotated 360 degrees Just manually rotate the tool head clockwise or counterclockwise within a half round to make the necessary ad...

Page 10: ...ubricate the internal parts When storing replace the blanking plug on the airline inlet Avoid storing the tool where the temperature is below 0o C MAINTENANCE DAILY 1 Before use drain water from the compressed air supply 2 If no airline lubricator or mini oiler is used ensure that oil is applied to the tool on a daily basis through the air inlet connection Run a few drops of oil through the tool b...

Page 11: ... damaged parts You may prefer to take the tool to your CLARKE dealer if internal maintenance is required HYDRAULIC SYSTEM LUBRICATION 1 Remove the oil plug with the hex key provided and set aside 2 Fill the reservoir with hydraulic oil Take care not to overfill 3 Screw the oil plug back in and clean any excess oil PERFORMANCE Please note that outside factors may effect the operation and efficiency...

Page 12: ...ate tool in short bursts Tool will not run Air flows freely from exhaust 1 Motor vanes stuck due to buildup of foreign material 1 Try operating tool in short bursts 2 Tap motor housing gently with a rubber mallet 3 Drip a few drops of air tool lubricating oil into air inlet to soak moving parts Loss of power or erratic performance 1 Excessive drain on the air hose 2 Incorrect size or type of hose ...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATIONS OF CONFORMITY ...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS DIAGRAM ...

Page 15: ...t no 3050825 is available from your CLARKE dealer No Description No Description 1 Clamp 23 Trigger 2 Set screw 24 Trigger pin 3 Punch die 25 O ring 4 Guide bush 26 Valve stem 5 Gasket 27 Spring 6 Punch 28 Valve 7 Screw 29 Spring 8 Plate guard 30 O ring 9 Anvil 31 Screw 10 Oil seal 32 Hydraulic piston 11 Bush 33 Bush 12 O ring 34 O ring 13 Oil plug 35 Spring washer 14 O ring 36 Spring 15 O ring 37 ...

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