Titgemeyer MS 60 Operating Manual Download Page 35

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Gerätebau GmbH

EC-Conformity Declaration

in accordance with Machine Guidelines

98/37/EG

Make of the mac

hine

pe of tool

Pneumatic-h

ydraulic riveting tool

Model No.

MS 60

Has been developed, designed and manufactured

in accordance with the guidelines mentioned herein,

with sole responsibility

, by:

MS Gerätebau GmbH

Hanno

ver

he Str

49048 Osnabrüc

k - German

The f

ollo

wing harmoniz

ed norms

ve been adherred to

pr EN 792-14 (0895)

EC-Guideline

98/37/EG

as man

ufacturer

dec

lare

The products mentioned aboe comply with

the requirements of the said guidelines and norms.

In addition to this, the manufacturing process is

also subject to a certified quality-management

system as per DIN EN ISO 901.

Chr

.Titg

eme

Osnabrück, 12.01.2000

Proprietor

______________________________

Summary of Contents for MS 60

Page 1: ...L Fastening Technology Riveting Tool MS 60 Operating Manual ...

Page 2: ...riveting tool 6 Safety instructions 7 Basic requirements while dealing with the riveting tool 8 Noise and vibration levels of the MS 60 10 Description of the riveting tool 11 Necessary tools 13 Storing the riveting tool 13 Preparing the riveting tool 14 Operating the riveting tool 17 Setting the blind rivet 18 Changing the nose piece 19 ...

Page 3: ...c oil 20 Changing the jaws 22 Adjusting the jaw case body 24 Table for torque values 25 Servicing and cleaning the riveting tool 26 Maintenance intervals 27 Trouble shooting 28 Disposal of the riveting tool 31 Technical data 31 Guarantee 32 List of parts 33 Declaration of conformity 35 ...

Page 4: ...truc tions carefully All the procedures necessary for the operation have been described in these guiding instructions You may carry out only those procedures which have been described here In case of obstructions you may repair only those obstructions which have been marked with an O Operator All the illustrations and position codes in the individual diagrams take refe rence from the list of parts...

Page 5: ... yourself well with these diagrams and their meanings Caution Hazard of injury This marking indicates a potential hazard Attention Material damage This marking points at a procedure which may cause damage to the riveting tool or the work piece Note This marking indicates useful information This point marks every paragraph which requires you to act by yourself Attention Environmental hazard This ma...

Page 6: ...ates that you must read the operating instructions before using the riveting tool A Marking of the type B Serial number C CE marking D Instruction for reading the operating instructions E TÜV Mark safety checked F Name of the manufacturer as well as the value of the maximum operating pressure G Supplier ...

Page 7: ...ompressed air which falls into class 2 of air quality as per ISO 8573 1 Caution Hazard of injury because of explosion Never use the riveting tool in an atmosphere prone to explosions Ensure that the workplace is well lit and clean Hazard of injury due to the openly moving compressed air hose Connect and lay the compressed air hose properly Hazard of injury due to tripping over Lay the compressed a...

Page 8: ...ch have been approved for the operating pressure Disconnect the compressed air supply from the riveting tool at the time of installation or maintenance Wear personal safety gear safety glasses and safety helmet Attention Please pay attention to the information on the pack of the blind rivet Use the riveting tool only at operating temperatures above 5 C and 45 C For different diameters of the rivet...

Page 9: ...ity for damage resulting from incorrect repairs or the use of spare parts from other sources At the time of leaving the workplace do not leave the riveting tool with pressure on A guarantee is void if any repair work carried out on the riveting tool has lead to any damage of the riveting tool The riveting tool MS 60 has been checked and manufactured according to European guidelines The declaration...

Page 10: ...tion levels of the MS 60 Noise level The sound emission level for workplaces is LPAI 70dB A as per ISO 10843 and DIN EN 3744 Vibration level The effective value measured on acceleration with the handle as per ISO FDIS 8662 11 is ahw 2 5m s2 ...

Page 11: ... the correct reception of the blind rivet others are screwed in the bottom of the valve housing 2 Nose cap Conceals the jaw case body and the jaw case 3 Hydraulic The pneumatic and the hydraulic housing units are located in the hydraulic housing 4 Safety Prevents the spent mandrel from leaving the mechanism tool 6 Spent mandrel Serves the purpose of collecting collector spent mandrels with air out...

Page 12: ...Safety valve Brass In case of very high pressures approx 8 bar or more it opens and lets the air out 10 Plug Serves the purpose of protection of the thread and also against dirt 11 Swivel Serves as the connection for compressed air joint hoses operating pressure 6 bar 12 Knurled nut Adjustment of the exhaustion performance 13 Trigger When activated the riveting procedure starts 25 Hang up eyelet F...

Page 13: ...not use the riveting tool immediately store it inside the original packing dry and dust free Long term storage after usage Clean the riveting tool see page 26 Servicing and cleaning the riveting tool Turn off the spent mandrel collector 6 unscrew the swivel joint 11 and close the opening with a plug 10 As far as possible store all parts in their original packing After long term storage After long ...

Page 14: ...il leakage from the riveting tool Remove the plug 10 from the connection port and store in the original packing Note The swivel joint 11 and the safety valve 9 can be alternative ly fitted on both the sides of the hydraulic housing The diagram below shows the arrangement for a right hander Note In case of all screw fittings observe the table for torque values on page 25 of the chapter Maintaining ...

Page 15: ...tting having a 1 4 Withworth pipe thread as per ISO 228 Attention Material damage by compressed air As per norm ISO 8573 1 class 2 compressed air must be dry and clean We recommend that you fit a compressed air main tenance unit to the riveting tool Compressed air hose should be connected to the swivel joint 11 as prescribed Note The operating pressure must be between a minimum of 5 and a maximum ...

Page 16: ...box wrench SW11 24 Unscrew the nose piece 1 from the nose cap 2 and screw into the locating hole Note Clean the replaced nose piece 1 and screw into the locating hole on the underside of the riveting tool using the box wrench SW11 24 Attention Material damage due to damaged threads It should be possible to screw on the nose piece with bare hands Do not use force You must overcome the spring thrust...

Page 17: ...st escape from the air outlet hole 6 1 Caution Hazard of injury due to unchecked wearing out of the mandrel Use only an undamaged spent mandrel collector and ensure that it has been correctly fitted always completely unscrew the spent mandrel collector Attention Material damage Always work with artificial spent mandrel collector 6 In the absence of the spent mandrel collector the safety mechanism ...

Page 18: ... air 6 bar Twist the knurled nut 12 until you can hear the air escape from the air outlet hole 6 1 Feed the blind rivet a into the nose piece 1 The blind rivet is sucked and held in the nose piece Blind rivet must tightly fit the nose piece Note You must adjust the knurled nut 12 so far that the mandrel will be sucked off in the collector 6 after riveting Straighten the trigger 13 upto the stop po...

Page 19: ... Unscrew the appropriate nose piece 1 from the collecting hole on the underside of the riveting tool using the box wrench SW11 24 Unscrew the nose piece 1 from the nose cap 2 Note Clean the replaced nose piece 1 and screw into the collecting hole on the underside of the riveting tool using the box wrench SW11 24 Attention Material damage due to damaged threads It should be possi ble to screw on th...

Page 20: ...efill the hydraulic oil when oil is leaking from defective O rings after an oil change at the time of an overhaul either after a maximum of 3 years or after 2000 working hours Detach the compressed air connection Caution Hazard of injury by means of bruises or cuts in case of unchecked cutting stroke Always detach compressed air supply before unscrewing the nose cap 2 Note Unscrew nose cap 2 so th...

Page 21: ... 7 in the hydraulic housing carefully using the internal hex key SW4 23 Screw the oil refill adapter screw 22 into the free opening Set the filled oil gun 21 Screw socket head screw 7 out of the device floor with the internal hex key SW4 23 Insert the crank 26 into the free opening and screw up to the limit Pull crank 26 out until the marking is flush with the floor plate Note By this piston movem...

Page 22: ...ry by means of bruises or cuts in case of unchecked cutting stroke Always detach compressed air supply before unscrewing the nose cap 2 Attention Material damage Do not let O ring 19 get damaged If the O ring has been damaged replace immediately Loosen the nose cap 2 with a wrench SW22 unscrew and separate carefully from the jaw case body 18 Loosen the jaw case 14 from the jaw case body 18 using a...

Page 23: ...using a wrench SW17 see page 25 Table for torque values Attention Material damage If mounted correctly then the jaws must jut out at the same level from the jaw case 14 It should be possi ble to press them into the jaw case 14 with the thumb Note At the time of replacing the jaws it may be observed that the lock nut 20 at the jaw case body 18 loosens and adjusts its elf In such a case the gap betw...

Page 24: ...ch SW22 then unscrew it and carefully pull it off the jaw case body 18 Measure the gap X at the nose cap 2 as per diagram For standard measurements X 108 mm Measure the distance between the jaw case 14 on the facing side and the hydraulic housing 3 on the facing side the correct distance measures up to X 17 mm Loosen the lock nut 20 from the jaw case body 18 using a wrench SW17 till the jaw case b...

Page 25: ...ning the screws nuts Pos Name Threading Torque value MA in Nm 1 Nose piece Metrical M10x1 5 2 Nose cap Metrical M26x1 5 7 7 Socket head Metrical M6 4 screw 9 Safety valve Withworth pipe 20 thread 1 4 11 Swivel joint Withworth pipe 20 thread 1 4 14 Jaw case Metrical M16x1 20 18 Jaw case body Metrical M11x1 6 20 Lock nut Metrical M11x1 6 14 18 20 1 2 11 9 7 ...

Page 26: ...of injury if the riveting tool falls down The hydaulic housing must always be kept dry clean and oil and fat free Attention Material damage due to corrosion Do not use any highly active cleaning agents or combustible liquids for cleaning purpose The following routine is recommended The riveting tool must be cleaned and checked for mechanical defects as per the respective application type After the...

Page 27: ...or oil leaks from the riveting tool Clean riveting tool Oil moving parts Change hydraulic oil How Visual check Visual check Functional check Visual check if required fill with acid free oil and bleed hydraulic system With a rag With acid free oil e g ELFOLNA 46 With acid free oil e g DEA Astron HLP 32 Who Operator Operator Operator Operator Operator Operator Professional Remark If required replace...

Page 28: ...ase keep the compressed air supply detached till the source of the problem is eliminated Attention Material damage Operations which have been marked with the letter P must be carried out only by well trained experts Deliver riveting tool from overhaul Any replacement of original spare parts may be carried out only by well trained experts Note After every instance of problem removal a thorough func...

Page 29: ... tight Solution O Check compressed air supply O Set the compressed air setting on the mainten ance unit at a maximum of 7 bar O Clean jaws O Change jaws see page 20 Maintaining the riveting tool O Tighten the screws nuts see page 20 Maintaining the riveting tool O Eliminate oil shortage O Check and adapt oil quantity see Maintaining the riveting tool O Change nose piece see page 17 Operating the r...

Page 30: ...l Solution O Check supply of compressed air O Set the compressed air setting on the maintenance unit at 6 bar P If operating pressure is OK deliver riveting tool from overhaul O Reset the value of X see Adjusting the jaw case body O Check the setting of compressed air O Tighten the safety valve O Replace safety valve P Insert new O ring O Check oil level and fill up O Bleed the hydraulic unit see ...

Page 31: ... mm1 Width 320 mm1 Weight 2 6 kg1 Operating pressure 5 7 bar Compressed air supply Nominal diameter DN 6 Power output at 6 bar ca 17 8 kN Operating stroke ca 26 mm Operating range Blind rivet shaft Diameter 4 0 to 6 4 mm Sound emission level in the workplace LPAI 70dB A Vibration level ahw 2 5m s2 If desired the nose cap 2 can also be counted in other measure ments 1 The length and height and weig...

Page 32: ... offers a guarantee of an additional 6 months from the date of Purchase The bill being the proof thereof The following working parts are excluded from the guarantee agreement Nose piece 1 Spent mandrel collector 6 Socket head screw 7 with O ring 8 Jaw case 14 Jaws 15 O rings 5 and 19 ...

Page 33: ...g 26x2 431 332 6 1 Spent mandrel collector 431 356 7 2 Socket head screw M6x6 DIN 7984 348 248 8 2 O ring 5x2 348 249 9 1 Safety valve complete 348 281 10 1 Plug 934 126 11 1 Swivel joint 431 536 11a 1 same with rapid coupling 1 348 280 12 1 Knurled nut 13 1 Trigger complete 14 1 Jaw case 431 509 15 1 Jaws 3 piece 326 583 16 1 Jaw pusher 431 311 1 If desired swivel joint with rapid action coupling...

Page 34: ...otection rubber sheet with absorber 385 030 30 1 Cover plate 348 409 31 2 Countersunk head screws 431 589 Note If desired the nose cap 2 of different size can also be supplied If you have any problems if you want to order spare parts or if you require information on service instructions and training Gebr TITGEMEYER GmbH Co KG Hannoversche Straße 97 D 49084 Osnabrück Germany Telefon 49 5 41 5822 0 ...

Page 35: ...sibility by MS Gerätebau GmbH Hannoversche Str 97 49048 Osnabrück Germany The following harmonized norms have been adherred to pr EN 792 14 0895 EC Guideline 98 37 EG We as manufacturers declare The products mentioned aboe comply with the requirements of the said guidelines and norms In addition to this the manufacturing process is also subject to a certified quality management system as per DIN E...

Page 36: ...BR TITGEMEYER GmbH Co KG Hannoversche Straße 97 49084 Osnabrück Postfach 43 09 49033 Osnabrück Tel 49 0 541 5822 0 Fax 49 0 541 5822 491 E Mail vertrieb gfb titgemeyer com Web www titgemeyer com Fastening Technology TITGEMEYER Tb1307GB 0202 1 ...

Page 37: ... all the contents mentioned below are there in the package All the parts indicated with an arrow must be present in the quantity mentioned GFB No Pos Name Qty available 348 349 21 Oil gun 348 346 22 Oil refill adapter screw 348 296 23 Internal hex key SW4 488 003 24 Box wrench SW11 348 347 26 Crank 934 110 27 Info brochure Tb 1293 28 Oper Manual MS 60 Tb 1307 932 123 000 german 6 15 A 24 23 1 1 1 ...

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