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Problem

 

A.  The unit will not run.

 

 

B.  The unit will not prime.

 

C.  The unit will not build or 

maintain pressure.

  D.  Fluid leakage at the upper end 

of the fluid section.

 

E.  Excessive surge at the spray 

gun.

 

F.  Poor spray pattern.

 

  G.  The unit lacks power.

cause

 

1.  The unit is not plugged in.

 

2.  Tripped breaker.

 

3.  The pressure is set too low (pressure control 

knob set at minimum setting does not supply 

power to unit).

 

4.  Faulty or loose wiring.

 

5.  Excessive motor temperature.

 

6.  ON/OFF switch is defective.

 

1.  The PRIME/SPRAY valve is in the SPRAY 

position.

 

2.  Air leak in the siphon tube/siphon assembly.

 

3.  The pump filter and/or inlet screen is clogged.

 

4.  The siphon tube/siphon assembly is clogged.

 

1.  The spray tip is worn.

 

2.  The spray tip is too large.

 

3.  The pressure control knob is not set properly.

 

4.  The pump filter, gun filter, or inlet screen is 

clogged.

 

5.  Material flows from the return hose when the 

PRIME/SPRAY valve is in the SPRAY position.

 

6.  Air leak in the siphon tube/siphon assembly.

 

7.  There is external fluid leak.

 

8.  There is an internal fluid section leak 

(packings are worn and/or dirty, valve balls 

are worn).

 

9.  Worn valve seats

  10.  Motor powers but fails to rotate

 

1.  The upper packings are worn.

 

2.  The piston rod is worn.

 

1.  Wrong type of airless spray hose.

 

2.  The spray tip worn or too large.

 

3.  Excessive pressure.

 

1.  The spray tip is too large for the material 

being used.

 

2.  Incorrect pressure setting.

 

3.  Insufficient fluid delivery.

 

4.  The material being sprayed is too viscous.

 

1.  The pressure adjustment is too low.

 

2.  Improper voltage supply.

Solution

 

1.  Plug the unit in.

 

2.  Reset the breaker.

 

3.  Turn the pressure control knob clockwise to supply 

power to the unit and increase the pressure setting.

 

4.  Inspect or take to a Titan authorized service center.

 

5.  Allow motor to cool.

 

6.  Replace the ON/OFF switch.

 

1.  Rotate the PRIME/SPRAY valve clockwise to the PRIME 

position.

 

2.  Check the siphon tube/siphon assembly connection and 

tighten or re-tape the connection with PTFE tape.

 

3.  Remove the pump filter element and clean.  Remove the 

inlet screen and clean.

 

4.  Remove the siphon tube/siphon assembly and clean.

 

1.  Replace the spray tip following the instructions that 

came with the spray gun.

 

2.  Replace the spray tip with a tip that has a smaller orifice 

following the instructions that came with the spray gun.

 

3.  Turn the pressure control knob clockwise to increase the 

pressure setting.

 

4.  Remove the pump filter element and clean.  Remove the 

gun filter and clean.  Remove the inlet screen and clean.

 

5.  Clean or replace the PRIME/SPRAY valve.

 

6.  Check the siphon tube/siphon assembly connection and 

tighten or re-tape the connection with PTFE tape.

 

7.  Check for external leaks at all connections.  Tighten 

connections, if necessary.

 

8.  Clean the valves and service the fluid section following 

the “Servicing the Fluid Section” procedure in the 

Maintenance section of this manual.

 

9.  Reverse or replace the valve seats following the 

“Servicing the Fluid Section” procedure in the 

Maintenance section of this manual.

  10.  Take unit to a Titan authorized service center.

 

1.  Repack the pump following the “Servicing the Fluid 

Section” procedure in the Maintenance section of this 

manual.

 

2.  Replace the piston rod following the “Servicing the Fluid 

Section” procedure in the Maintenance section of this 

manual.

 

1.  Replace hose with a minimum of 50’ of 1/4” grounded 

textile braid airless paint spray hose.

 

2.  Replace the spray tip following the instructions that 

came with the spray gun.

 

3.  Rotate the pressure control knob counterclockwise to 

decrease spray pressure.

 

1.  Replace the spray tip with a new or smaller spray tip 

following the instructions that came with the spray gun.

 

2.  Rotate the pressure control knob to adjust the pressure 

for a proper spray pattern.

 

3.  Clean all screens and filters.

 

4.  Add solvent to the material according to the 

manufacturer’s recommendations.

 

1.  Rotate the pressure control knob clockwise to increase 

the pressure setting.

 

2.  Reconnect the input voltage for 120V AC.

Troubleshooting

Summary of Contents for PowrTex 1200 SF

Page 1: ...anual contains important warnings and instructions Please read and retain for reference Model Numbers Complete 600 150 Bare 600 151 Do not use this equipment before reading this manual Owner s Manual...

Page 2: ...d area Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors Keep pump assembly in well ventilated area Do not spray...

Page 3: ...leased by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in t...

Page 4: ...an adapter Preparing a New Sprayer If this sprayer is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out...

Page 5: ...e gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause...

Page 6: ...the gun trigger lock to the locked position 8 Move the PRIME SPRAY valve down to the PRIME position Xact Digital Control System Operation if equipped The Xact Digital Control System is an optional add...

Page 7: ...SELECT 4 MENU 1 The Pressure screen allows the user to see the current set point pressure as well as the actual working pressure SET PSI 3000 ACTUAL PSI 2950 To select the Pressure screen press the 4...

Page 8: ...en finish Too Thick Offspray Arcing Gun at angle Proper lapping overlap of spray pattern is essential to an even finish Lap each stroke If you are spraying horizontally aim at the bottom edge of the p...

Page 9: ...and solvent is coming out of the gun 13 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean NOTE For long term or cold weather storage pump mine...

Page 10: ...he Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four motor shroud screws Remove the motor shroud 3 Release the tie wrap on the top of the baffle assembly and slip the baffl...

Page 11: ...ire to the electronic control assembly refer to the electrical schematic in the Parts List section of this manual 11 Slide the motor shroud over the motor Make sure the shroud gasket is positioned pro...

Page 12: ...tlet valve ball Replace if they are worn or damaged 7 Reassemble the valves by reversing the steps above NOTE During reassembly make sure the Viton o rings and the PTFE back up rings between the upper...

Page 13: ...foot valve assembly and and thread it into the lower housing Tighten securely 28 Replace the return hose into the clamp on the siphon tube 29 Place the front cover on the gearbox housing and secure i...

Page 14: ...he siphon tube siphon assembly connection and tighten or re tape the connection with PTFE tape 3 Remove the pump filter element and clean Remove the inlet screen and clean 4 Remove the siphon tube sip...

Page 15: ...LOW VOLTAGE The Low Voltage screen appears when the sprayer shuts down because of low input voltage Check the power supply and correct the problem Restart the sprayer by following the Painting proced...

Page 16: ...mmand e Si vous devez utiliser une rallonge l ext rieur celle ci doit comprendre la marque W A apr s la d signation indiquant le type de cordon Par exemple la d signation SJTW A indique que le cordon...

Page 17: ...RE DE LIB RATION DE PRESSION d crite dans le manuel de la pompe Retirez toujours l embout de pulv risation avant de rincer ou de nettoyer le syst me remarque l intention des M DECINS Les injections cu...

Page 18: ...ltado una p rdida de energ a y un sobrecalenta ento Se recomienda usar un cable de calibre 12 Si se utiliza un cable de extensi n en el exterior tiene que estar marcado con el sufijo W A despu s de la...

Page 19: ...e con la pistola ni pulverice sobre ninguna persona ni animal Mantenga las manos y el resto del cuerpo lejos de la descarga Por ejemplo no trate de detener fugas con ninguna parte de su cuerpo Utilice...

Page 20: ...ut 2 7 761 178 Screw 4 8 800 324 Pail hook 1 9 763 551 Lock washer 2 10 858 625 Screw 2 11 800 328 Knock off nut 1 12 800 268 Fitting 1 Item Part Description Quantity 13 800 710 Fluid section assembly...

Page 21: ...ew 4 23 704 488 Pressure control knob 1 24 704 473 Control panel cover for sprayers without Xact Digital Control System 1 Item Part Description Quantity 25 704 599 Dust cover for sprayers without Xact...

Page 22: ...ng PTFE 2 15 800 352 Lower housing 1 16 800 246 Piston rod 1 17 800 348 Outlet valve seal 1 18 800 244 Outlet valve cage 1 19 704 702 Outlet valve ball 1 20 800 245 Washer nylon 1 21 800 243 Outlet va...

Page 23: ...PTFE 1 3 800 908 Plug 3 8 1 4 800 901 Filter housing 1 5 800 915 PRIME SPRAY valve assembly 1 6 800 907 Plug 1 4 1 7 800 437 Transducer 1 NOTE The flter plug assembly comes installed on the sprayer an...

Page 24: ...00 705 Filter body 1 2 800 252 Filter spring 1 3 730 067 Filter 60 mesh 1 4 702 251 Filter spring adapter 1 5 757 105 Core spring 1 Labels Part Description 0524939 Logo label 0524938 Front label 313 1...

Page 25: ...nic Control Assembly Potentiometer Motor Plug Control Panel Board Surge Suppressor Fuse 15A Switch Ground WHITE WHITE BLACK WHITE AC Motor AC Neut AC Line AC Motor J16 J9 J2 J1 J12 J7 WHITE BLACK GREE...

Page 26: ...nless Steel Airless Gun 3900 PSI Stainless Steel fluid passages High Pressure Swivel In handle filter 4 finger trigger pull Part Description 550 250 S 3 4 Finger Gun Synergy Fine Finish Tips Perfect f...

Page 27: ...tomer Service Des fiches techniques de s curit des produits FTSS sont disponibles sur le site Internet de Speeflo s ou par t l phone en vous adressant au Service Client Las Hojas de Datos de Seguridad...

Page 28: ...transport pr pay AUCUNE AUTRE GARANTIE EXPLICITE N EST DONN E PAR LES PR SENTES TITAN SE D GAGE DE TOUTE AUTRE GARANTIE IMPLICITE INCLUANT SANS TOUTEFOIS S Y LIMITER LES GARANTIES DE COMMERCIABILIT E...

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