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SAFETY PRECAUTIONS

IMPACT 540

SAFETY REGULATIONS FOR AIRLESS 

SPRAYING

1.1 

EXPLANATION OF SYMBOLS USED

This manual contains information that must be read and understood 

before using the equipment. When you come to an area that has one 

of the following symbols, pay particular attention and make certain to 

heed the safeguard.

This symbol indicates a potential hazard that 

may cause serious injury or loss of life. Important 

safety information will follow.

Attention

This symbol indicates a potential hazard to you 

or to the equipment.  Important information that 

tells how to prevent damage to the equipment 

or how to avoid causes of minor injuries will 

follow.

Danger of skin injection

Danger of fire from solvent and paint fumes

Danger of explosion from solvent, paint fumes 

and incompatible materials

Danger of injury from inhalation of harmful 

vapors

Danger of electric shock

i

Notes give important information which should 

be given special attention.

1.2 

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of an electrical short 

circuit, grounding reduces the risk of electric shock by providing an 

escape wire for the electric current. This product is equipped with a 

cord having a grounding wire with an appropriate grounding plug. 

The plug must be plugged into an outlet that is properly installed and 

grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding 

plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect 

the green grounding wire to either flat blade terminal. The wire with 

insulation having a green outer surface with or without yellow stripes 

is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding 

instructions are not completely understood, or if you are in doubt 

as to whether the product is properly grounded. Do not modify the 

plug provided.  If the plug will not fit the outlet, have the proper outlet 

installed by a qualified electrician.
This product is for use on a nominal 120 volt circuit and has a grounding 

plug that looks like the plug illustrated below. Make sure that the 

product is connected to an outlet having the same configuration as 

the plug. No adapter should be used with this product.

Grounded Outlet

Grounding Pin 

Cover for grounded outlet box 

1.3 

SAFETY HAZARDS

WARNING:  INJECTION INJURY

A high pressure stream produced by this equipment 

can pierce the skin and underlying tissues, leading to 

serious injury and possible amputation.
Do not treat a spraying injury as a harmless cut. In 

case of injury to the skin through coating materials or 

solvents, consult a doctor immediately for quick and 

expert treatment. Inform the doctor about the coating 

material or solvent used.

PREVENTION:

• 

Do not aim the gun at, or spray any person or animal.

• 

Keep hands and other body parts away from the discharge. For 

example, do not try to stop leaks with any part of the body.

• 

NEVER put your hand in front of the gun.  Gloves will not provide 

protection against an injection injury.

• 

ALWAYS keep the tip guard in place while spraying. The tip guard 

provides some protection but is mainly a warning device.

• 

Only use a nozzle tip specified by the manufacturer.

• 

Use caution when cleaning and changing nozzle tips.  In the case 

where the nozzle tip clogs while spraying, ALWAYS lock gun 

trigger, shut pump off, and release all pressure before servicing, 

cleaning tip or guard, or changing tip.  Pressure will not be released 

by turning off the motor.  The PRIME/SPRAY valve or pressure bleed 

valve must be turned to their appropriate positions to relieve 

system pressure.  Refer to PRESSURE RELIEF PROCEDURE described 

in the pump manual.

• 

Do not leave the unit energized or under pressure while 

unattended. When the unit is not in use, turn off the unit and relieve 

the pressure in accordance with the manufacturer’s instructions.

• 

High-pressure spray is able to inject toxins into the body and 

cause serious bodily injury.  In the event that injection occurs, seek 

medical attention immediately.

• 

Check hoses and parts for signs of damage, a leak can inject 

material into the skin. Inspect hose before each use.  Replace any 

damaged hoses or parts.  Only use TITAN original-high-pressure 

hoses in order to ensure functionality, safety and durability.

• 

This system is capable of producing 3300 PSI / 228 Bar.  Only 

use replacement parts or accessories that are specified by the 

Summary of Contents for IMPACT 540 805-001

Page 1: ...HIGH PRESSURE SPRAYING UNIT GROUPE DE PROJECTION HAUTE PRESSION AIRLESS EQUIPO DE ALTA PRESI N PARA PULVERIZAR SERVICE MANUAL EN SERIVCE MANUAL 2 F MANUEL D ENTRETIEN 14 ES MANUAL DE MANTENIMIENTO 26...

Page 2: ...tion manual Form No 805 906 English French Spanish included with product and available online at www titantool com English French Spanish included with product and available online at www titantool co...

Page 3: ...lve_________________9 2 7 Servicing the fuid section________________________9 2 8 Replacing the filters____________________________11 3 TROUBLESHOOTING_____________________ 12 WARRANTY________________...

Page 4: ...g plug that looks like the plug illustrated below Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with this product Grounded Ou...

Page 5: ...pen flame pilot lights or sources of ignition such as hot objects cigarettes motors electrical equipment and electrical appliances Avoid creating sparks from connecting and disconnecting power cords U...

Page 6: ...evention and operation The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards...

Page 7: ...r access to the control panel board 6 At the the control panel board disconnect the two wires coming from the motor refer to the electrical schematic in the Parts List section of this manual 7 Loosen...

Page 8: ...t the piston is in its lowest position 3 Perform the Pressure Relief Procedure and unplug the sprayer Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Addition...

Page 9: ...er back for easy access to the fluid section Pump block Bushing Foot valve ball Foot valve seat PTFE O ring Foot valve O ring Foot valve seal Inlet cage Pusher stem housing SERVICING THE VALVES The de...

Page 10: ...the piston guide into the retainer nut Thread the retainer nut into the pump block until it is hand tight 12 Slide the piston guide tool included in the repacking kit over the top of the piston rod a...

Page 11: ...e filter housing should be hand tightened but make sure the filter housing is seated fully into the pump block Pump block Filter spring Filter housing Seal Filter support spring Filter Adapter GUN FIL...

Page 12: ...se to the PRIME position 3 Check the siphon tube suction set connection and tighten or re tape the connection with PTFE tape 4 Remove the pump filter element and clean Remove the inlet screen and clea...

Page 13: ...o the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN H...

Page 14: ...es d emploi Mode d emploi N de form 805 906 Anglais fran ais espagnol Inclus avec l appareil et disponible en ligne www titantool com Anglais fran ais espagnol Inclus avec l appareil et disponible en...

Page 15: ...RIME SPRAY_______21 2 7 Maintenance de la section des liquides____________21 2 8 Remplacement des filtres_______________________23 3 D PANNAGE____________________________ 24 GARANTIE__________________...

Page 16: ...ect une prise lectrique ayant la m me configuration que la fiche m le Ne pas utiliser d adaptateur avec ce produit Prise trifilaire Broche de mise la terre Plaque murale de la prise 1 3 DANGERS POUR L...

Page 17: ...masse Assurez vous que le tuyau air et les tuyaux de pulv risation sont dispos s de fa on viter les risques de glissade de tr buchement ou de chute RISQUE EXPLOSION ET INCENDIE Les vapeurs inflammable...

Page 18: ...uds avec le tuyau et ne le tordez pas trop Le tuyau vide peut pr senter des fuites suite l usure les n uds ou les mauvais traitements Une fuite risque d injecter du produit dans la peau N exposez pas...

Page 19: ...de montage panneau de contr le Tirez le panneau de contr le d acc s au panneau de bord 6 Sur le panneau de bord d brancher les deux fils venant du moteur se reporter au sch ma de raccordement lectriq...

Page 20: ...r l appareil Avant de proc der on doit suivre les directives de la section Proc dure de d compression du pr sent manuel On doit galement respecter tous les autres avertissements si on veut viter les b...

Page 21: ...arri re pour acc der plus facilement la section des liquides MAINTENANCE DES SOUPAPES Bloc pompe Manchon Clapet de la soupape de retenue Si ge de la soupape de retenue Joint torique de PTFE Logement d...

Page 22: ...Ins rer le guide piston dans l crou de retenue et visser fermement ce dernier la main dans le bloc pompe 12 Glisser l outil guide piston inclus dans la trousse de remplacement des tampons sur le dess...

Page 23: ...tre Logement du filtre Joint torique Ressort du support de filtre Filtre Adaptateur FILTRE DE PISTOLET 1 D tachez le dessus du pontet de la corps du pistolet 2 En se servant de la partie inf rieure du...

Page 24: ...dans le sens des aiguilles d une montre en position PRIME 2 V rifier le branchement du flexible du siphon d aspiration et serrer ou recoller le raccord avec du ruban en PTFE 3 D monter le filtre de la...

Page 25: ...is remplac es ou r par es les pi ces seront renvoy es ce dernier par transport pr pay AUCUNE AUTRE GARANTIE EXPLICITE N EST DONN E PAR LES PR SENTES TITAN SE D GAGE DE TOUTE AUTRE GARANTIE IMPLICITE I...

Page 26: ...es de instrucciones Instrucciones de uso N m de form 805 906 Ingl s franc s espa ol Incluido con la unidad y disponible en l nea en www titantool com Ingl s franc s espa ol Incluido con la unidad y di...

Page 27: ...ME SPRAY__________33 2 7 Servicio a la secci n de l quidos__________________33 2 8 Reemplazo de los filtros_________________________35 3 PROCEDIMIENTO EN CASO DE AVER AS____ 36 GARANT A_______________...

Page 28: ...ra utilizarse en un circuito de 120 voltios nominales y tiene un enchufe a tierra que tiene un aspecto similar al ilustrado m s abajo Aseg rese que el producto est conectado a un tomacorriente que ten...

Page 29: ...cen el peligro de deslizamientos tropiezos y ca das PELIGRO EXPLOSIONES E INCENDIOS Los vapores inflamables como los vapores de las pinturas y los solventes pueden encenderse o explotar en el rea de t...

Page 30: ...odelaLeydesaludyseguridadocupacional OSHA Deben consultarse tres normas particularmente la secci n 1910 de las Normas generales y la secci n 1926 de las Normas sobre construcci n Cada vez que vaya a u...

Page 31: ...gaste excesivo de los engranajes en la caja de la bomba Si es necesario reemplace los engranajes 10 Instale el motor nuevo en la caja de la bomba 11 Asegure el motor con sus cuatro tornillos de montaj...

Page 32: ...el riesgo de una lesi n por inyecci n lesiones por piezas en movimiento o choque el ctrico Siempre desenchufe el rociador antes de darle servicio 4 Incline la bomba hacia atr s para ingresar m s f ci...

Page 33: ...lvula de pie 5 Incline la bomba hacia atr s para ingresar m s f cilmente a la secci n de l quido SERVICIO A LAS V LVULAS Bloque de la bomba Buje Bola de la v lvula de pie Asiento de la v lvula de pie...

Page 34: ...sar fugas 11 Inserte la gu a del pist n en la tuerca de retenci n Atornille la tuerca de retenci n en el bloque de la bomba hasta que quede firme manualmente 12 Deslice la herramienta de la gu a del p...

Page 35: ...la bomba Bloque de la bomba Resorte del filtro Caja del filtro Sello Resorte del soporte del filtro Filtro Adaptador FILTRO DE LA PISTOLA 1 Desenganche la parte superior del guardamonte desde el estru...

Page 36: ...de las agujas del reloj hasta la posici n PRIME 3 Compruebe la conexi n del tubo de sif n juego de succi n y apriete o vuelva a asegurar la conexi n con cinta PTFE 4 Quite el elemento del filtro de bo...

Page 37: ...ecesario deben ser costeados y pagados por adelantado por el Usuario Final El equipo que se repare o reemplace se devolver al Usuario Final con los gastos de env o pagados por adelantado NOEXISTEOTRAG...

Page 38: ...E CUADRO DE PIEZAS DE RECAMBIO IMPACT 540 EN MAIN ASSEMBLY F ENSEMBLE PRINCIPAL ES CONJUNTO PRINCIPAL 38 38 25 24 28 26 27 29 Cart model Mod le de chariot Modelo de carro 30 1 3 4 5 15 14 12 11 13 20...

Page 39: ...rol panel screw Vis de panneau de contr le Tornillo de panel de control 4 19 704 358 Plug Capuchon Tapa 2 20 805 207A Fluid section assembly skid and low rider Ensemble de section des liquides support...

Page 40: ...e d aspiration comprend les articles 1 7 Ensamblaje del juego de succi n incluye articulos 1 7 1 2 9850638 Tie wrap Cord d amarrage Amarra 2 3 0558659A Return tube Tube de retour Tubo de retorno 1 4 0...

Page 41: ...Pata derecha 1 4 0294635 Plug Fiche Tap n 1 5 805 342 Foot Pied Pie 1 6 700 642 Cord wrap screw Vis de embobineur Tornillo de soporte para envolver el cable el ctrico 2 7 0294635 Plug Fiche Tap n 1 8...

Page 42: ...MOTEUR ES CONJUNTO DEL MECANISMO IMPULSOR 42 1 2 3 4 5 6 8 9 10 12 13 11 7 i All electrical work should be performed by an authorized service center i Tous les travaux d lectricit doivent tre effectu...

Page 43: ...e de but e Arandela de empuje 1 5 704 173A Crankshaft gear assembly Ensemble vilebrequin engrenages Ensamblaje cig e al engranaje 1 6 805 264A Motor assembly Ensemble de moteur Ensamblaje del motor 1...

Page 44: ...seaut doivent tre vers le haut Bord biseaut Instale la empaquetadura inferior con borde biselado hacia arriba Borde biselado 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2 3 4 5 7 6 NOTE When us...

Page 45: ...ncluye art culo 22 carro 1 24 805 350 Pusher assembly clip Agrafe de ensamble de poussoir Agrafe de ensamblaje de v stago impulsor 1 25 730 067 Filter Filtre Filtro 1 26 702 251 Adapter Adaptateur Ada...

Page 46: ...590 508 Roll pin Goupille rouleau Pasador de rollo 2 5 590 506 Handle washer Rondelle de manche Arandela del mango 2 6 590 504 Handle sleeve Manche Manga de asa 2 7 9841504 Spring button Bouton d enc...

Page 47: ...278 Handle Poign e Mango 1 2 9841504 Spring button Bouton d enclenchement Bot n a presion 2 3 590 504 Handle sleeve Manche Manga de asa 2 4 805 281 Cart Chariot Carro 1 5 0278373 Wheel Roue Rueda 2 6...

Page 48: ...aci n soporte P N 805 404A Power Cord cart and lowboy cart Cordon d alimentation chariot et basse chariot Cable de alimentaci n carro y bajo carro Capacitor Capaciteur Capacidor Surge suppressor Prote...

Page 49: ...e embout 45 cm Extensi n de punta 45 cm 651 073 24 Tip Extension Rallonge de embout 60 cm Extensi n de punta 60 cm 310 390 3 Extension Pole Tige rallonge de 3 po Barra de extensi n de 90 cm 310 391 6...

Page 50: ...50 UNITED STATES SALES SERVICE INTERNATIONAL WEB www titantool com PHONE 1 800 526 5362 1770 Fernbrook Lane Minneapolis MN 55447 EMAIL international titantool com IMPACT 540...

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