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* NOTE:  <#> is the reference number shown in the assembly diagram of the actuator located at the end of this manual 

Page 5 of 13 

 

 

HITCHING TRAILER

 

 
 
 

 

 
 

1. 

Confirm the towing hitch and ball have a rating equal to or greater than the trailer G.V.W.R. and are properly. At 
and  securely  attached  to  the  tow  vehicle.  The  hitch  MUST  be  installed  so  the  trailer  tongue  is  level  (horizontal) 
when coupled to the tow vehicle.  

The AERO 7500 MUST be used ONLY with a 2” diameter tow ball. 

 
 

2. 

To attach the coupler to the tow vehicle, lift the actuator handle fully, approximately thirty degrees (30°), to allow 
the ball latch to rotate to its open position. The handle will remain up to indicate that it is not yet attached to a ball. 
Lower the coupler onto the tow ball until the handle snaps to its closed position. Confirm that the ball is located 
and held securely in the coupler socket, and that the handle is fully down (horizontal). DO NOT force the handle 
to  the  closed  position,  otherwise  damage  may  result.  If  the  handle  does  not  snap  down,  check  that  the  ball  is 
located  fully  in  the  coupler  socket,  and  that  the  coupler  components  and  spring  move  freely  and  are  not 
damaged..

 

 

3. 

Check that the actuator's coupler is securely latched onto the tow ball by extending the trailer's tongue jack to the 
ground.  Use  it  to  lift  the  trailer  tongue  and  tow  vehicle  hitch  two  to  four  inches.  The  coupler  and  ball  should... 
remain engaged. DO NOT tow the trailer unless the coupler is latched onto the ball securely. Retract the trailer I 
tongue jack before towing. 

 
 
 

 

 
 

4. 

With  the  handle  in  the  fully  horizontal  position,  insert  the  quick  release  pin  <43>  through  the  back  holes  in  the 
handle to further secure the coupler mechanism. 

 
 

 

 
 

5. 

To uncouple the trailer, first block the wheels to keep the trailer from rolling. Lift the actuator handle fully to allow 
the ball latch to rotate. Lift the trailer tongue off the tow ball using a tongue jack if necessary. If your handle and 
jack are too far apart to operate at the same time, use your jack to raise the tongue just enough to put a SLIGHT 
upwards  pull  on  the  tow  ball.  Then  lift  the  actuator  handle  and  it  will  remain  in  the  up  position,  allowing  you  to 
continue jacking your coupler off the ball.

 

 
 
 

6. 

As shown in Figure 3 (page 6), your tow vehicle’s hitch provides a safety chain hole or ring on each side.  Consult 
your trailer manufacturer for proper safety chain recommendations.  Attach your trailer’s safety chains securely to 
these connection points, being sure to cross the chains UNDER the trailer tongue.  Safety chains MUST be used.  
This will prevent the trailer tongue from dropping to the road if the coupler separates from the tow vehicle’s hitch.  
If  your  tow  vehicle’s  hitch  does  not  provide  safety  chain  connection  points,  have  appropriate  ones  added  by  a 
reputable hitch installer.

 

 
 

Summary of Contents for AERO 7500

Page 1: ...MAXIMUM GROSS LOAD weight of trailer fully loaded with all cargo and equipment To find your trailer s Gross Load use a commercial vehicle scale at a truck weigh station grain elevator etc 700 POUNDS...

Page 2: ...e unit to be connected and will spring back as the unit is bolted in place A short length of flexible brake tubing is another option DO NOT crush or kink the tubing as you mount the actuator 4 Install...

Page 3: ...more so it will extend well above the actuator Position the board to press against the front end of the actuator s coupler and use it to force the coupler case into the actuator s outer housing This...

Page 4: ...press against the front end of the actuator s coupler 4 Stand in front of the trailer and face the rear Apply force to the top end of the board to use it as a lever Press back towards the rear of the...

Page 5: ...e trailer tongue and tow vehicle hitch two to four inches The coupler and ball should remain engaged DO NOT tow the trailer unless the coupler is latched onto the ball securely Retract the trailer I t...

Page 6: ...er s safety chains are adjusted relative to the actuator s breakaway chain as noted above DO NOT loop the breakaway chain around a bracket and hook it back onto itself 8 Before towing check that the b...

Page 7: ...esponse to braking requirements BRAKE LOCKOUT MECHANISM 1 When your Aero 7500 is used with disc brakes or non free backing brakes there are two alternatives to allow normal backing of your trailer Our...

Page 8: ...el is the distance the coupler case assembly 2 moves relative to the outer case 1 during braking Adjust the brakes following the instructions given in the brake installation manual In general back off...

Page 9: ...rt leg of the ball latch torsion spring 41 is hooked in the kidney shaped hole of the lockout lever The lockout lever 40 should want to rotate down by both the force of gravity and the lockout torsion...

Page 10: ...ster cylinder cover and the gasket 8 Rotate the damper 4 back down towards the rear of the actuator Secure it with the last inch bolt 25 inch washer 27 and a inch lock nut 26 by passing the bolt throu...

Page 11: ...Page 11 of 13 AERO 7500 ACTUATOR PARTS DIAGRAM...

Page 12: ...Lock Nut 5 16 18NC 2 18 4518300 Spring Guide 1 19 4501300 Breakaway Cable 1 20 1055500 S Hook 1 21 4597100 Breakaway Lever 1 22 4599500 Roll Pin 3 16 x 1 2 1 23 4518400 Rear Roller Sintered Iron 2 24...

Page 13: ...ABILITY OF TITAN WHETHER IN CONTRACT IN TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE PARTICULAR PRODUCT MANUFACTURED SOLD OR SUPPLIED BY TITAN To Obtain Technical As...

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