Titan AERO 7500 Installation, Instruction And  Service Manual Download Page 6

* NOTE:  <#> is the reference number shown in the assembly diagram of the actuator located at the end of this manual 

Page 6 of 13 

 

 

HITCHING TRAILER (cont.)

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

9. 

If  the  break-away  lever  and  cable  are  not  located  correctly  as  described  above,  due  to  either  the  cable  being 
pulled during use or by accident, it MUST be reset prior to the trailer being moved .

 

 
 
 

 

 
 
 

 

 
 

7. 

Attach  the  actuator's  break-away  chain  S-hook 
securely to one of the tow vehicle hitch's safety chain 
connection  points  (see  Figure  3).  Confirm  that  the 
trailer's  safety  chains  are  adjusted  relative  to  the 
actuator's  breakaway  chain  as  noted  above.  DO 
NOT loop the breakaway chain around a bracket and 
hook it back onto itself. 

 
8. 

Before towing, check that the break-away lever and 
cable are properly positioned as shown in Figure 4. 
The barrel stop on the break-away cable should be 
within 1/8 inch of the break-away lever. If the barrel 
stop  is  not  visible  or  is  located  elsewhere,  the 
actuator  MUST  be  disassembled  to  determine  the 
cause  of  the  problem.  Note  that  the  break-away 
lever  must  be  rotated  fully  to  the  rear  with  the 
break-away  catch  pin  securely  located  under  the 
break-away  spring.  The  break-away  catch  pin  will 
be in the lever's upper-most notch. 

Summary of Contents for AERO 7500

Page 1: ...MAXIMUM GROSS LOAD weight of trailer fully loaded with all cargo and equipment To find your trailer s Gross Load use a commercial vehicle scale at a truck weigh station grain elevator etc 700 POUNDS...

Page 2: ...e unit to be connected and will spring back as the unit is bolted in place A short length of flexible brake tubing is another option DO NOT crush or kink the tubing as you mount the actuator 4 Install...

Page 3: ...more so it will extend well above the actuator Position the board to press against the front end of the actuator s coupler and use it to force the coupler case into the actuator s outer housing This...

Page 4: ...press against the front end of the actuator s coupler 4 Stand in front of the trailer and face the rear Apply force to the top end of the board to use it as a lever Press back towards the rear of the...

Page 5: ...e trailer tongue and tow vehicle hitch two to four inches The coupler and ball should remain engaged DO NOT tow the trailer unless the coupler is latched onto the ball securely Retract the trailer I t...

Page 6: ...er s safety chains are adjusted relative to the actuator s breakaway chain as noted above DO NOT loop the breakaway chain around a bracket and hook it back onto itself 8 Before towing check that the b...

Page 7: ...esponse to braking requirements BRAKE LOCKOUT MECHANISM 1 When your Aero 7500 is used with disc brakes or non free backing brakes there are two alternatives to allow normal backing of your trailer Our...

Page 8: ...el is the distance the coupler case assembly 2 moves relative to the outer case 1 during braking Adjust the brakes following the instructions given in the brake installation manual In general back off...

Page 9: ...rt leg of the ball latch torsion spring 41 is hooked in the kidney shaped hole of the lockout lever The lockout lever 40 should want to rotate down by both the force of gravity and the lockout torsion...

Page 10: ...ster cylinder cover and the gasket 8 Rotate the damper 4 back down towards the rear of the actuator Secure it with the last inch bolt 25 inch washer 27 and a inch lock nut 26 by passing the bolt throu...

Page 11: ...Page 11 of 13 AERO 7500 ACTUATOR PARTS DIAGRAM...

Page 12: ...Lock Nut 5 16 18NC 2 18 4518300 Spring Guide 1 19 4501300 Breakaway Cable 1 20 1055500 S Hook 1 21 4597100 Breakaway Lever 1 22 4599500 Roll Pin 3 16 x 1 2 1 23 4518400 Rear Roller Sintered Iron 2 24...

Page 13: ...ABILITY OF TITAN WHETHER IN CONTRACT IN TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE PARTICULAR PRODUCT MANUFACTURED SOLD OR SUPPLIED BY TITAN To Obtain Technical As...

Reviews: