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Performance Series 1150e

GB

Safety Regulations 

1. 

Safety regulations for Airless  

 

 

spraying

This manual contains information that must be read and understood 

before using the equipment. When you come to an area that has one of 

the following symbols, pay particular attention and make certain to heed 

the safeguard.

This symbol indicates a potential hazard that may cause 

serious injury or loss of life. Important safety information 

will follow.

Attention

This symbol indicates a potential hazard to you or to the 

equipment.  Important information that tells how to 

prevent damage to the equipment or how to avoid 

causes of minor injuries will follow.

A hazard symbol such as this one refers to a specific, 

task-related risk.  Be sure to heed the safeguard.   

i

Notes give important information which should be given 

special attention.

HAZARD:  INjeCTION INjuRy

A high pressure stream produced by this equipment 

can pierce the skin and underlying tissues, leading to 

serious injury and possible amputation.

DO NOT TReAT AN INjeCTION INjuRy AS A 

SIMPLe CuT!  Injection can lead to amputation. See a 

physician immediately.

The maximum operating range of the unit is 214 bar 

(21.4 MPa, 3100 PSI) fluid pressure.

PReVeNTION:

 •  NEVER aim the gun at any part of the body. 

 •  NEVER allow any part of the body to touch the fluid 

stream. DO NOT allow body to touch a leak in the fluid 

hose.

 •  NEVER put your hand in front of the gun.  Gloves will 

not provide protection against an injection injury.

 •  ALWAYS lock the gun trigger, shut the fluid pump off 

and release all pressure before servicing, cleaning 

the tip guard, changing tips, or leaving unattended. 

Pressure will not be released by turning off the engine. 

The PRIME/SPRAY valve or pressure bleed valve 

must be turned to their appropriate positions to relieve 

system pressure.

 •  ALWAYS keep tip guard in place while spraying. The 

tip guard provides some protection but is mainly a 

warning device.

 •  NEVER use a spray gun without a working trigger lock 

and trigger guard in place.

 •  ALWAYS remove the spray tip before flushing or 

cleaning the system.

 •  The paint hose can develop leaks from wear, kinking 

and abuse.  A leak can inject material into the skin.  

Inspect the hose before each use.

 •  All accessories must be rated at or above the 

maximum operating pressure range of the sprayer.  

This includes spray tips, guns, extensions, and hose.

NOTe TO PHySICIAN:

Injection into the skin is a traumatic injury.  It is 

important to treat the injury as soon as possible. DO 

NOT delay treatment to research toxicity.  Toxicity is a 

concern with some coatings injected directly into the 

blood stream. Consultation with a plastic surgeon or 

reconstructive hand surgeon may be advisable.

HAZARD:  eXPLOSION OR FIRe
Solvent and paint fumes can explode or ignite.  Severe 

injury and/or property damage can occur.
PReVeNTION

:

 •  Provide extensive exhaust and fresh air introduction 

to keep the air within the spray area free from 

accumulation of flammable vapors.

 •  Avoid all ignition sources such as static electricity 

sparks, electrical appliances, flames, pilot lights, hot 

objects, and sparks from connecting and disconnecting 

power cords or working light switches.

 •  Plastic can cause static sparks.  Never hang plastic 

to enclose spray area.  Do not use plastic drop cloths 

when spraying flammable materials.

 •  Always flush unit into separate metal container, at low 

pump pressure, with spray tip removed.  Hold gun 

firmly against side of container to ground container and 

prevent static sparks.

 •  Do not smoke in spray area.

 •  Fire extinguisher must be present and in good working 

order.

 •  Place sprayer at least 6.1 m (20 feet) from the spray 

object in a well ventilated area (add more hose if 

necessary).  Flammable vapors are often heavier than 

air.  Floor area must be extremely well ventilated.  The 

pump contains arcing parts that emit sparks and can 

ignite vapors. 

 •  The equipment and objects in and around the spray 

area must be properly grounded to prevent static 

sparks.

 •  Use only conductive or earthed high pressure fluid 

hose.  Gun must be earthed through hose connections.

 •  Power cord must be connected to a grounded circuit 

(electric units only).

 •  The unit must be connected to an earthed object.  Use 

the green earthing wire to connect the unit to a water 

pipe, steel beam, or other electrically earthed surface.

 •  Follow material and solvent manufacturer’s warnings 

and instructions.  Be familiar with the coating material’s 

MSDS sheet and technical information to ensure safe 

use.

 •  Do not use materials with a flashpoint below 21° C 

(70° F). Flashpoint is the temperature at which a fluid 

can produce enough vapors to ignite.

 •  Use lowest possible pressure to flush equipment.

PE

0 bar

Summary of Contents for 558072

Page 1: ...Edition 10 2010 0558 620A Performance Series 1150e GB Operating manual Performance Series 1150e Airless high pressure spraying unit Models 0558072 0558078...

Page 2: ...must not be used Secure Titan spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth...

Page 3: ...ing the high pressure hose 10 6 1 High pressure hose 10 7 Interruption of work 10 8 Cleaning the unit shutting down 11 8 1 Cleaning unit from outside 11 8 2 Cleaning the high pressure filter 11 8 3 Cl...

Page 4: ...st be rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is impo...

Page 5: ...terials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions s...

Page 6: ...appropriate cleaning materials Coating materials with sharp edged additional materials These have a strong wear and tear effect on valves high pressure hose spray gun and tip The durability of these...

Page 7: ...3 Pressure control knob ON OFF switch 4 Pressure gauge 5 Oil cup for Piston Lube Piston Lube prevents increased wear of the packings 6 Pail bracket 7 Return hose 8 Suction hose 9 Relief valve Lever p...

Page 8: ...or 3 6 Transportation Pushing or pulling the unit Pull out the handle Fig 2 Item 1 until it will come no further Insert the handle push the buttons 2 on the spars and then push in the handle 2 1 3 7 T...

Page 9: ...minimum pressure in the yellow zone 5 Wait until the cleaning agent exudes from the return hose 6 Close the relief valve valve position SPRAY p spray 7 Pull the trigger of the spray gun 8 Spray the cl...

Page 10: ...ure or dilute the coating material 6 Handling the high pressure hose Avoid sharp bending or kinking of the high pressure hose The smallest bending radius amounts to about 20 cm Do not drive over the h...

Page 11: ...l knob to Pulse Clean in the red zone 7 Open the relief valve valve position PRIME k circulation 8 Pump a suitable cleaning agent in the circuit for a few minutes 9 Close the relief valve valve positi...

Page 12: ...he trigger guard forward 1 so that it comes loose from the handle assembly 5 2 Loosen and remove the handle assembly 5 from the gun head 2 3 Turning clockwise unscrew the filter 4 from the gun body 2...

Page 13: ...gh 1 Tip is too large for the coating material which is to be sprayed 2 Pressure setting incorrect 3 Volume too low 4 Coating material viscosity too high 1 Pressure setting too low Measures for elimin...

Page 14: ...the filter block 6 Lubricate the cam base with grease and slide on the cam base 6 Bring the hole in the valve shaft 7 and in the relief valve handle 2 into alignment 7 Insert the grooved pin 1 to sec...

Page 15: ...valve housing 4 from the piston rod 2 20 Remove the upper seal 5 upper ball guide 6 outlet valve ball 7 washer 8 and outlet valve seat 9 21 Clean out any debris and examine the retainer 1 and outlet v...

Page 16: ...ith anti seize compound Remove the cylinder from the vise 20 Thread the cylinder into the gear box housing turning clockwise When the connecting pin hole on the piston rod Fig 11 item 5 lines up with...

Page 17: ...screws 8 11 Reconnect the wires to the electronic control assembly refer to the electrical schematic in Section 11 7 of this manual 12 Position the electronic cover 6 over the electronic control asse...

Page 18: ...y thread the transducer wire out through the mounting plate 6 Replace the transducer cap 8 and inner seal 9 if damaged 6 Slide the grommet 5 off of the old transducer and onto the new transducer 7 Thr...

Page 19: ...ord Relay Orange Orange Black Black Black Brown or black Brown or black Brown or black Green yellow Brown or black Brown or black Surge suppressor Circuit breaker Transducer assembly EMI filter Ground...

Page 20: ...uers and stains 100 mesh filter 015 019 Oil and latex 60 mesh filter 021 026 Heavy bodied latex and blockfillers 30 mesh filter Fan widths measuring 8 to 12 20 to 30 cm are preferred because they offe...

Page 21: ...2 Servicing and cleaning of Airless hard metal tips Standard tips If a different tip type has been fitted then clean it according to manufacturer s instructions The tip has a bore processed with the g...

Page 22: ...22 Performance Series 1150e Spare parts list Performance Series 1150e 7 9 18 12 16 17 19 13 14 15 8 6 5 10 11 13 14 3 4 1 2 28 Main Assembly 20 25 24 26 21 22 27 23...

Page 23: ...r assembly 11 0507 671 Fitting 12 0507 387 Hose 13 0507 786 Washer 5 14 9805 311 Screw 5 15 0507 785 Retun tube 16 0507 783 Clip 17 0507 798 Suction tube 18 0508 343 Fitting 19 0508 239 Manometer 20 0...

Page 24: ...24 Performance Series 1150e Spare parts list Performance Series 1150e 1 2 3 4 5 6 7 8 11 12 13 14 15 16 21 22 23 17 10 24 18 19 20 9 Drive Assembly...

Page 25: ...uid section assembly 8 800 038 Starter motor 9 0507 760 Screw 2 10 700 742 Tie wrap 11 800 433 Baffle assembly 12 9800 340 Ground screw 13 800 277 Potentiometer 14 800 293 Potentiometer mount 15 0507...

Page 26: ...26 Performance Series 1150e 1 2 3 4 5 6 7 14 16 17 18 19 20 15 8 9 12 13 10 11 Spare parts list Performance Series 1150e Fluid section...

Page 27: ...454 Washer 11 9841 502 Outlet valve ball 12 0294 516 Outlet valve seat 13 0507 733 Outlet valve retainer 14 0507 729 Lower ball guide 15 51519 Inlet valve ball 16 00310 Inlet valve seat 17 0509 582 O...

Page 28: ...ce Series 1150e 1 2 3 4 5 6 7 Gearbox assembly Item Part No Description 1 800 261 1st stage gear 2 800 262 2nd stage gear 3 0507 220 Front gearbox assembly 4 800 510A Slider assembly 5 0507 769 Slider...

Page 29: ...housing 2 14058 Conical spring 3 0508 748 Filter 4 0508 603 Bearing ring 5 0508 749 Bearing spring 6 0551 951 O ring 7 0524 917 Transducer assembly 8 0555 625 Transducer housing 9 0507 739 Pipe plug 1...

Page 30: ...30 Performance Series 1150e Spare parts list Performance Series 1150e 1 6 5 4 7 8 9 2 3 10 11 12 Upright cart assembly...

Page 31: ...766 Handle assembly includes items 2 3 2 0509 386 Washer 4 3 0295 608 Screw 2 4 0507 774 Screw 4 5 0507 655 Cord wrap 2 6 0558 594 Cart weldment 7 0507 379 Wheel 2 8 0294 534 Spacer 4 9 9890 104 Axle...

Page 32: ...RCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRE...

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