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Performance Series 1150e 

5

GB

Safety regulations 

General view of application

HAZARD:  eXPLOSION HAZARD Due TO 

INCOMPATIBLe MATeRIALS

Will cause severe injury or property damage.
PReVeNTION

:

 •  Do not use materials containing bleach or chlorine.

 •  Do not use halogenated hydrocarbon solvents such 

as methylene chloride and 1,1,1 - trichloroethane. 

They are not compatible with aluminum and may 

cause an explosion. If you are unsure of a material’s 

compatibility with aluminum, contact your coating’s 

supplier.

HAZARD:  GeNeRAL

This product can cause severe injury or property 

damage.
PReVeNTION:

 •  Read all instructions and safety precautions before 

operating equipment.

 •  Follow all appropriate local, state, and national codes 

governing ventilation, fire prevention, and operation. 

 •  Pulling the trigger causes a recoil force to the hand 

that is holding the spray gun.  The recoil force of the 

spray gun is particularly powerful when the tip has 

been removed and a high pressure has been set on 

the airless pump. When cleaning without a spray tip, 

set the pressure control knob to the lowest pressure.

 •  Use only manufacturer authorized parts.  User 

assumes all risks and liabilities when using parts that 

do not meet the minimum specifications and safety 

devices of the pump manufacturer.

 •  Before each use, check all  hoses for cuts, leaks, 

abrasion or bulging of cover.  Check for damage or 

movement of couplings. Immediately replace the hose 

if any of these conditions exist.  Never repair a paint 

hose. Replace it with another earthed high-pressure 

hose.

 •  Make sure power cord, air hose and spray hoses are 

routed in such a manner to minimize slip, trip and fall 

hazard.

 •  Clean up all material and solvent spills immediately to 

prevent slip hazard.

 •  ALWAYS follow the material manufacturer’s 

instructions for safe handling of paint and solvents.

 •  Do not use this unit in workshops that are covered 

under the explosion prevention regulations.

 •  Always unplug cord from outlet before working on 

equipment (electric units only).

 •  Always keep the power cord plug in sight during usage 

to prevent any accidental shutdown or startup. 

 •  Wear ear protection.  This unit can produce noise 

levels above 85 dB(A).

 •  Device weighs in excess of 36 kg.  Three-person lift is 

required.

 •  Never leave this equipment unattended.  Keep away 

from children or anyone not familiar with the operation 

of airless equipment.

 •  Do not move unit while unit is running.

 •  Do not spray on windy days.

HAZARD:  HAZARDOuS VAPORS

Paints, solvents, insecticides, and other materials 

can be harmful if inhaled or come in contact with 

body.  Vapors can cause severe nausea, fainting, or 

poisoning.
PReVeNTION:

 •  Use a respirator or mask if vapors can be inhaled.  

Read all instructions supplied with the mask to be sure 

it will provide the necessary protection.

 

 •  Wear protective eyewear.

 •  Wear protective clothing as required by coating 

manufacturer.

1.1 

earthing Instructions

PE

Electric models must be earthed.  In the event of an 

electrical short circuit, earthing reduces the risk of electric 

shock by providing an escape wire for the electric current.  

This product is equipped with a cord having an earthing 

wire with an appropriate earthing plug.  The plug must be 

plugged into an outlet that is properly installed and earthed 

in accordance with all local codes and ordinances.

DANGeR — Improper installation of the earthing plug 

can result in a risk of electric shock.  If repair or 

replacement of the cord or plug is necessary, do not 

connect the green earthing wire to either blade 

terminal. The wire with insulation having a green outer 

surface with or without yellow stripes is the earthing 

wire and must be connected to the earthing pin.

Check with a qualified electrician or serviceman if the earthing 

instructions are not completely understood, or if you are in doubt as to 

whether the product is properly earthed.  Do not modify the plug provided.  

If the plug will not fit the outlet, have the proper outlet installed by a 

qualified electrician.

Caution – The power cord for this equipment acts as an 

emergency stop/emergency switching off device. The 

power cord must be placed near an easily accessible, 

unobstructed socket-outlet.

Work or repairs at the electrical equipment:

These may only be carried out by a skilled electrician. No liability is 

assumed for incorrect installation.

A list of the materials used in the construction of the equipment will be 

made available on request to validate compatibility with the coating 

materials to be used.

Operating Temperature

This equipment will operate correctly in its intended ambient, at a 

minimum b10°C and +40°C.

Relative Humidity

The equipment will operate correctly within an environment at 50% RH, 

+40°C. Higher RH may be allowed at lower temperatures.

Measures shall be taken by the Purchaser to avoid the harmful effects of 

occasional condensation.

Altitude

This equipment will operate correctly up to 2100 m above mean sea level.

Transportation and Storage

This equipment will withstand, or has been protected against, 

transportation and storage temperatures of -25°C to +55°C and for short 

periods up to +70°C.

It has been packaged to prevent damage from the effects of normal 

humidity, vibration and shock.

Summary of Contents for 558072

Page 1: ...Edition 10 2010 0558 620A Performance Series 1150e GB Operating manual Performance Series 1150e Airless high pressure spraying unit Models 0558072 0558078...

Page 2: ...must not be used Secure Titan spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth...

Page 3: ...ing the high pressure hose 10 6 1 High pressure hose 10 7 Interruption of work 10 8 Cleaning the unit shutting down 11 8 1 Cleaning unit from outside 11 8 2 Cleaning the high pressure filter 11 8 3 Cl...

Page 4: ...st be rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is impo...

Page 5: ...terials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions s...

Page 6: ...appropriate cleaning materials Coating materials with sharp edged additional materials These have a strong wear and tear effect on valves high pressure hose spray gun and tip The durability of these...

Page 7: ...3 Pressure control knob ON OFF switch 4 Pressure gauge 5 Oil cup for Piston Lube Piston Lube prevents increased wear of the packings 6 Pail bracket 7 Return hose 8 Suction hose 9 Relief valve Lever p...

Page 8: ...or 3 6 Transportation Pushing or pulling the unit Pull out the handle Fig 2 Item 1 until it will come no further Insert the handle push the buttons 2 on the spars and then push in the handle 2 1 3 7 T...

Page 9: ...minimum pressure in the yellow zone 5 Wait until the cleaning agent exudes from the return hose 6 Close the relief valve valve position SPRAY p spray 7 Pull the trigger of the spray gun 8 Spray the cl...

Page 10: ...ure or dilute the coating material 6 Handling the high pressure hose Avoid sharp bending or kinking of the high pressure hose The smallest bending radius amounts to about 20 cm Do not drive over the h...

Page 11: ...l knob to Pulse Clean in the red zone 7 Open the relief valve valve position PRIME k circulation 8 Pump a suitable cleaning agent in the circuit for a few minutes 9 Close the relief valve valve positi...

Page 12: ...he trigger guard forward 1 so that it comes loose from the handle assembly 5 2 Loosen and remove the handle assembly 5 from the gun head 2 3 Turning clockwise unscrew the filter 4 from the gun body 2...

Page 13: ...gh 1 Tip is too large for the coating material which is to be sprayed 2 Pressure setting incorrect 3 Volume too low 4 Coating material viscosity too high 1 Pressure setting too low Measures for elimin...

Page 14: ...the filter block 6 Lubricate the cam base with grease and slide on the cam base 6 Bring the hole in the valve shaft 7 and in the relief valve handle 2 into alignment 7 Insert the grooved pin 1 to sec...

Page 15: ...valve housing 4 from the piston rod 2 20 Remove the upper seal 5 upper ball guide 6 outlet valve ball 7 washer 8 and outlet valve seat 9 21 Clean out any debris and examine the retainer 1 and outlet v...

Page 16: ...ith anti seize compound Remove the cylinder from the vise 20 Thread the cylinder into the gear box housing turning clockwise When the connecting pin hole on the piston rod Fig 11 item 5 lines up with...

Page 17: ...screws 8 11 Reconnect the wires to the electronic control assembly refer to the electrical schematic in Section 11 7 of this manual 12 Position the electronic cover 6 over the electronic control asse...

Page 18: ...y thread the transducer wire out through the mounting plate 6 Replace the transducer cap 8 and inner seal 9 if damaged 6 Slide the grommet 5 off of the old transducer and onto the new transducer 7 Thr...

Page 19: ...ord Relay Orange Orange Black Black Black Brown or black Brown or black Brown or black Green yellow Brown or black Brown or black Surge suppressor Circuit breaker Transducer assembly EMI filter Ground...

Page 20: ...uers and stains 100 mesh filter 015 019 Oil and latex 60 mesh filter 021 026 Heavy bodied latex and blockfillers 30 mesh filter Fan widths measuring 8 to 12 20 to 30 cm are preferred because they offe...

Page 21: ...2 Servicing and cleaning of Airless hard metal tips Standard tips If a different tip type has been fitted then clean it according to manufacturer s instructions The tip has a bore processed with the g...

Page 22: ...22 Performance Series 1150e Spare parts list Performance Series 1150e 7 9 18 12 16 17 19 13 14 15 8 6 5 10 11 13 14 3 4 1 2 28 Main Assembly 20 25 24 26 21 22 27 23...

Page 23: ...r assembly 11 0507 671 Fitting 12 0507 387 Hose 13 0507 786 Washer 5 14 9805 311 Screw 5 15 0507 785 Retun tube 16 0507 783 Clip 17 0507 798 Suction tube 18 0508 343 Fitting 19 0508 239 Manometer 20 0...

Page 24: ...24 Performance Series 1150e Spare parts list Performance Series 1150e 1 2 3 4 5 6 7 8 11 12 13 14 15 16 21 22 23 17 10 24 18 19 20 9 Drive Assembly...

Page 25: ...uid section assembly 8 800 038 Starter motor 9 0507 760 Screw 2 10 700 742 Tie wrap 11 800 433 Baffle assembly 12 9800 340 Ground screw 13 800 277 Potentiometer 14 800 293 Potentiometer mount 15 0507...

Page 26: ...26 Performance Series 1150e 1 2 3 4 5 6 7 14 16 17 18 19 20 15 8 9 12 13 10 11 Spare parts list Performance Series 1150e Fluid section...

Page 27: ...454 Washer 11 9841 502 Outlet valve ball 12 0294 516 Outlet valve seat 13 0507 733 Outlet valve retainer 14 0507 729 Lower ball guide 15 51519 Inlet valve ball 16 00310 Inlet valve seat 17 0509 582 O...

Page 28: ...ce Series 1150e 1 2 3 4 5 6 7 Gearbox assembly Item Part No Description 1 800 261 1st stage gear 2 800 262 2nd stage gear 3 0507 220 Front gearbox assembly 4 800 510A Slider assembly 5 0507 769 Slider...

Page 29: ...housing 2 14058 Conical spring 3 0508 748 Filter 4 0508 603 Bearing ring 5 0508 749 Bearing spring 6 0551 951 O ring 7 0524 917 Transducer assembly 8 0555 625 Transducer housing 9 0507 739 Pipe plug 1...

Page 30: ...30 Performance Series 1150e Spare parts list Performance Series 1150e 1 6 5 4 7 8 9 2 3 10 11 12 Upright cart assembly...

Page 31: ...766 Handle assembly includes items 2 3 2 0509 386 Washer 4 3 0295 608 Screw 2 4 0507 774 Screw 4 5 0507 655 Cord wrap 2 6 0558 594 Cart weldment 7 0507 379 Wheel 2 8 0294 534 Spacer 4 9 9890 104 Axle...

Page 32: ...RCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRE...

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