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9. Attention! Please observe the following when working

inside and outside:
No solvent gasses should be carried to the unit. No
solvent gasses should form near the unit. Set up the unit
on the opposite side to the object being sprayed. When
spraying outdoors, take the wind direction into account.
When working indoors there must be sufficient ventilation
to ensure that the solvent gasses are carried away. A
minimum distance of 6.1m (20’) must be observed
between the unit and object being sprayed.

10. Extraction equipment should be installed by the user in

accordance with the local regulations.

11. The objects being sprayed must be earthed.

12. When cleaning the unit, solvent should never be sprayed

into a container with only a small opening (bunghole). An
explosive gas/air mixture is likely to form. The container
must be earthed.

13. Cleaning the unit.

A harsh jet should never be used to spray the unit. In
particular a high-pressure cleaner or high-pressure steam
cleaner should never be used. There is a danger that
water will penetrate into the unit and cause a short-circuit.

14. Pulling the trigger causes a recoil force to the hand that is

holding the spray gun.
The recoil force of the spray gun is particularly powerful
when the tip has been removed and a high pressure has
been set on the airless high-pressure pump. Therefore,
when cleaning without tip set the pressure control valve to
the lowest pressure.

15. The mains plug should always be disconnected from the

socket when work is being carried out on the electrical
components.

16. Work or repairs should only be carried out on electrical

equipment by a trained electrician, even if the work is
described in the operating instructions. No liability will be
accepted for incorrectly installed electrics.

17. Positioning when the ground is uneven.

The front of the unit must point downward so that the
machine does not slip away.

HAZARD: INJECTION INJURY -  A high pressure stream

of paint produced by this equipment can pierce
the skin and underlying tissues, leading to
serious injury and possible amputation.

PREVENTION:

• The maximum operating range of the unit is 20.6 MPa

(3000 PSI) fluid pressure.

• NEVER aim the gun at any part of the body. 
• NEVER allow any part of the body to come in contact with

the fluid stream. DO NOT come in contact with a fluid
stream created by a leak in the fluid hose.

• NEVER put your hand in front of the gun.  Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the fluid pump off and

release all pressure before servicing, cleaning the tip
guard, changing tips, or leaving unattended. Pressure will
not be released by turning off the engine.  The
PRIME/SPRAY valve must be turned to PRIME to relieve
the pressure.  Refer to the PRESSURE RELIEF
PROCEDURE described in this manual.

• The tip guard must always be in place while spraying. The

tip guard provides some protection against injection
injuries but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or cleaning

the system.

• The paint hose can develop leaks from wear, kinking and

abuse.  A leak is capable of injecting material into the skin.
Inspect the paint hose before each use.

DO NOT TREAT AN INJECTION INJURY AS A
SIMPLE CUT!  Injection can lead to
amputation. See a physician immediately.

HAZARD: EXPLOSION OR FIRE - Solvent and paint fumes

can explode or ignite, causing property damage
and/or severe injury.

PREVENTION:

• Fire extinguishing equipment must be present and in good

working order.

• Use only conductive or earthed high pressure fluid hoses

for airless applications.  Be sure that the gun is earthed
properly through hose connections.

• The pump must be connected to an earthed object.  Use

the green earthing wire to connect the pump to a water
pipe, steel beam, or other electrically earthed surface.

• When flushing equipment use the lowest possible pressure.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE

MATERIALS- May cause property damage or
severe injury.

PREVENTION:

• Do not use bleach.
• Do not use halogenated hydrocarbon solvents such as

methylene chloride and 1,1,1 - trichloroethane. They are
not compatible with aluminum and may cause an
explosion. If you are unsure of a material’s compatibility
with aluminum, contact your coating's supplier.

HAZARD: GENERAL - May cause property damage or

severe injury.

PREVENTION:

• This high pressure airless pump is designed to be used

with manufacturer authorized parts only.  When using this
pump with parts that do not comply with the minimum
specifications and safety devices of the pump
manufacturer, the user assumes all risks and liabilities.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover, as well as damage or movement of
couplings. If any of these conditions exist, replace the
hose immediately.  Never repair a paint hose. Replace it
with another earthed hose.

• ALWAYS follow the material manufacturer’s instructions

for safe handling of paint and solvents.

• Clean up all material and solvent spills immediately.
• Wear ear protection.  This unit can produce noise levels

above 85 dB(A).

• Wear protective eyewear.
• Do not spray on windy days.

Earthing Instructions

This product must be earthed. In the event of an electrical
short circuit, earthing reduces the risk of electric shock by
providing an escape wire for the electric current. This product
is equipped with a cord having an earthing wire with an
appropriate earthing plug. The plug must be plugged into an
outlet that is properly installed and earthed in accordance with
all local codes and ordinances.

DANGER — Improper installation of the earthing plug can
result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not
connect the green earthing wire to either flat blade terminal.
The wire with insulation having a green outer surface with or
without yellow stripes is the earthing wire and must be
connected to the earthing pin.
Check with a qualified electrician or serviceman if the earthing
instructions are not completely understood, or if you are in
doubt as to whether the product  is properly earthed. Do not
modify the plug provided.  If the plug will not fit the outlet, have
the proper outlet installed by a qualified electrician.

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury.  It is important
to treat the injury surgically as soon as possible. DO NOT
delay treatment to research toxicity.  Toxicity is a concern
with some coatings injected directly into the blood
stream. Consultation with a plastic surgeon  or
reconstructive hand surgeon may be advisable.

© Titan Tool Inc.  All rights reserved.

3

Summary of Contents for 340

Page 1: ...Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference International Model NOTE This manual contains important warnings and instructions Please read and retain for reference Model Number Skid Complete 230V 704 2115 Skid Complete 110V 704 2125 ...

Page 2: ...t be strictly observed Before any work is done on the unit or for every break in work the following rules must be observed 1 Release the pressure from the spray gun and hose 2 Secure the spray gun using the safety catch on the trigger 3 Turn off the motor Be safety conscious All local regulations in force must be observed In order to ensure safe operation of the airless systems the safety regulati...

Page 3: ... AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately HAZARD EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite causing property damage and or severe injury PREVENTION Fire extinguishing equipment must be present and in good working order Use only conductive or earthed high pressure fluid hoses for airless applications Be sure that the gun i...

Page 4: ... wear to the packings 7 Make sure the electrical service is correct for the unit 8 Plug the power cord into a properly grounded outlet at least 7 6m 25 from the spray area Always use a minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer If this unit is new it is shipped with test fluid in the fluid section to preven...

Page 5: ...e unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire WARNING WARNING Trigger lock in locked position WARNING NOTE Make sure that the spray gun does not have a tip or tip guard installed 12 Trigger the gun into the metal waste container until all air and solvent is flus...

Page 6: ...e so as to lap the previous pattern by 50 Too Thick Offspray Arcing Gun at angle start stroke release trigger pull trigger end stroke WARNING 6 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint When spraying with a shield hold it firmly...

Page 7: ...n hose into the metal waste container 9 Turn off the unit by moving the ON OFF switch to the OFF position 10 Move the PRIME SPRAY valve up to its SPRAY position 11 Turn on the unit Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 12 Trigger the gun into the metal waste container until...

Page 8: ...will not dislodge from the pump housing Remove the front cover plate Using a rubber mallet carefully tap on the front of the motor crankshaft that extends through the connecting rod CAUTION WARNING 8 Titan Tool Inc All rights reserved 9 Secure the motor with the four motor mounting screws 10 Using the double sided tape and the tie wrap that came with the new motor attach the capacitors to the moto...

Page 9: ...ly into the pump housing 12 Thread the set screw into the pump housing and tighten securely 13 Reassemble the pump by reversing steps 1 6 Make sure the transducer is aligned properly with the hole in the pump block during reassembly Improper alignment may cause damage to the transducer o ring CAUTION WARNING Front Cover Pump Housing Front Cover Screw 2nd Stage Gear Thrust Washer Motor Gear and Cra...

Page 10: ...tlet Valve Ball Upper Cage Upper Seal Piston Rod O Ring Foot Valve Housing Foot Valve Seat Foot Valve Ball Bushing O Ring Lower Cage Lower Seal WARNING 10 Titan Tool Inc All rights reserved Repacking the Fluid Section 1 Remove the foot valve and outlet valve assemblies using the steps in the Servicing the Valves procedure above 2 Using 3 8 a hex wrench loosen and remove the two pump block mounting...

Page 11: ...ed on inspection clean or replace the seal 4 Turning counterclockwise thread the new or cleaned filter into the pump block 5 Slide the filter housing over the filter and thread it into the pump block until secure Pump Block Seal Filter Filter Housing NOTE Left handed threads require turning the filter clockwise to remove If the filter breaks off in the pump block use a small wood screw to remove N...

Page 12: ...s following the Servicing the Fluid Section procedure in the Maintenance section of this manual 10 Take unit to a Titan authorized service center 1 Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual Cause 1 The unit is not...

Page 13: ...a minimum of 15m 50 x 10mm 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came with the spray gun 3 Rotate the pressure control knob counterclockwise to decrease spray pressure 1 Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun 2 Rotate the pressure control knob to adjust the p...

Page 14: ...surfaces chaudes etc 5 Attention Risque de blessure par injection Ne jamais pointer le pistolet vers vous mêmes ou une personne quelconque Ne jamais mettre les doigts ou la main dans le jet de pulvérisation Les très hautes pressions de pulvérisation peuvent provoquer des blessures très graves N utiliser jamais le pistolet sans sa protection Pour le montage ou démontage de la tête de pulvérisation ...

Page 15: ...t un médecin DANGER EXPLOSION OU INCENDIE Les vapeurs de solvant ou de peinture sont explosives et inflammables et peuvent causer des dommages matériels et ou corporels sérieux MESURES PREVENTIVES Toujours avoir un extincteur en état de fonctionner à portée de la main Utiliser uniquement des flexibles haute pression conducteurs ou reliés à la terre pour les utilisations sans air comprimé S assurer...

Page 16: ...nzas de prevención de explosiones 4 Nunca operar cerca de fuentes de combustión v gr llamas abiertas cigarrillos cigarros y pipas chispas alambres al rojo vivo superficies calientes etc 5 Atención Riesgo de lesiones por inyección Nunca apuntar la pistola pulverizadora a uno mismo ni a otras personas Nunca poner los dedos o las manos en la boquilla del pulverizador Las presiones de pulverización qu...

Page 17: ...YECCION COMO UN SIMPLE CORTE La inyección puede conducir a la amputación Consultar a un médico inmediatamente Español PELIGRO EXPLOSION O INCENDIO Los gases de solventes y pintura pueden explotar o prender fuego causando daños a la propiedad y o lesiones graves PREVENCION Se debe tener a mano un equipo de extintor de incendios en buen estado de funcionamiento Usar solamente mangueras de fluidos de...

Page 18: ... 1 704 181 Screw 4 2 704 232 Motor cover 1 3 Motor assembly 1 4 704 179 Left leg assembly 1 5 761 178 Screw 4 6 704 185 Fluid section assembly 1 Item Part Description Quantity 7 704 117 Screw 2 8 Gear box assembly 1 9 704 178 Right leg assembly 1 10 700 258 PRIME SPRAY valve assembly 1 11 704 300 Suction set assembly 1 ...

Page 19: ...otor 230V complete includes items 1 5 6 10 and 11 1 704 277 Motor 110V complete includes items 1 5 6 10 and 11 1 8 704 258 Y adapter positive red 1 9 704 331 Gasket 1 10 704 250 Motor fan 1 11 854 915 Screw 1 12 770 099 Tie wrap not shown 1 13 314 991 Tape not shown 1 NOTE All electrical work should be performed by a Titan authorized service center Electrical Schematic 230V Electrical Schematic 11...

Page 20: ...20 Titan Tool Inc All rights reserved Gear Box Assembly 2 1 10 11 8 9 13 12 14 15 17 18 16 19 20 21 22 3 25 1 27 29 28 1 30 26 23 24 4 5 6 7 ...

Page 21: ...3 704 169 MIcroswitch mounting plate 1 24 704 125 Washer 2 25 700 785 Lock washer 2 26 704 380 ON OFF switch 1 27 800 377 Circuit breaker 230V 1 704 211 Circuit breaker 110V 28 710 127 Set screw 1 29 704 373 Capacitor rectifier kit 230V includes item 22 1 704 363 Capacitor rectifier kit 110V includes item 22 1 30 704 441 Electrical box cover 1 Suction Set Assembly P N 704 300 Item Part Description...

Page 22: ...7 24 23 27 28 29 30 31 32 33 34 35 36 Install lower packings with raised lip and O ring facing up Install upper packing with raised lip and O ring facing down O Ring O Ring Raised Lip Raised Lip NOTE Packing kit P N 703 401 includes those items marked with an Also included are packing grease P N 700 203 and piston guide tool P N 700 793 ...

Page 23: ...rmined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For heavier viscosity materials larger orifice tips are preferred Please refer to the chart below The following chart indicates the most common sizes and the appropriate mater...

Page 24: ...ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN THOSE ITEMS SOLD BUT NOT MANUFACTURED BY TITAN SUCH AS GAS ENGINES SWITCHES HOSES ETC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES Warranty United States Sales Service 1 800 526 5362 Fax 1 800 528...

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