Timberwolf TW 280PHB (Petrol) Instruction Manual Download | Manualshive

Page: 12 / 62

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2.2.3

Parts Locator 3

1

Fan section (x4)

8

Hydraulic pump

2

Rotor

9

Cutting blade (x2)

3

Rotor pulley

10

Greasing point

4

Belt tensioning pulley

11

Battery

5

Directional control valve

12

Top slide

6

Drive pulley

13

Control panel

7

Hydraulic pump pulley

2.3

Tool Box

The TW 280PHB is supplied with a tool box which contains:

•

Combination spanner (17mm/19mm)

•

Access cover keys (x2)

•

Rotor locking tool

•

Ignition keys (x2)

•

Copper Ease

•

Keyring

10/60

C190-0307 - Rev 1.0 EN

TW 280PHB (Petrol)

2 Product Details

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Summary of Contents for TW 280PHB (Petrol)

Page 1: ...C190 0307 Rev 1 0 EN TW 280PHB Wood Chipper INSTRUCTION MANUAL Original Instructions...

Page 2: ...peraar nl Australian timberwolfchippers com au Copyright Copyright 2021 Timberwolf All Rights Reserved Contains information owned by Timberwolf and or its affiliates Do not copy store transmit or disc...

Page 3: ...3 Parts Locator 3 10 2 3 Tool Box 10 2 4 Safety Decals 11 2 5 Instruction Decals 12 2 6 Model Decals 14 2 7 Identification Plate 15 2 8 Guards 15 3 Safety Notes and Warnings 17 3 1 Safety Notices 17...

Page 4: ...onditions 32 5 12 Stopping the Engine 32 5 13 Blockages 33 5 14 Blade Wear 33 5 15 Check Hydraulic Oil Level 34 5 16 Check Fuel Level and Refuel 34 5 17 Troubleshooting 35 6 Maintenance Instructions 3...

Page 5: ...ines and Rotor Bearings 50 7 Electrical System 51 7 1 Funnel Circuit 52 7 2 Funnel Circuit Timberwolf Safety Plus Kit 52 8 Hydraulic System 53 9 Storage 55 9 1 Preparing for Storage 55 9 2 Storage Con...

Page 6: ...4 60 C190 0307 Rev 1 0 EN TW 280PHB Petrol THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ...tively is contained within this manual Ensure that all operators are properly trained for operating the TW 280PHB especially in safe working practices Timberwolf s policy of regularly reviewing and im...

Page 8: ...FER TO THESE FOR FIRST AID AND FIRE PROTECTION MEASURES Always follow recommended procedures for safe handling removal and disposal of hazardous materials Safety precautions should be taken when handl...

Page 9: ...harge Tube Removed 1510 mm Overall Length Fixed Tow Head 3860 mm Overall length Adjustable Tow Head 4606 mm Length with Feed Tray Folded Fixed Tow Head 3330 mm Length with Feed Tray Folded Adjustable...

Page 10: ...eight adjuster 16 Safety bar 6 Tow head 17 In feed funnel 7 Engine bay side panels both sides 18 Manual canister 8 Rotor housing 19 Push stick Timberwolf Safety Plus Kit 9 Reflectors both sides 20 Eme...

Page 11: ...Locator 2 1 Lifting eye 8 In line fuel filter 2 Electric panel 9 Drive belts 3 Air filter 10 Fuel tank 4 Exhaust 11 Hydraulic tank 5 Radiator 12 Prop stand 6 Engine block 13 Hydraulic filter 7 Fuel pu...

Page 12: ...Battery 5 Directional control valve 12 Top slide 6 Drive pulley 13 Control panel 7 Hydraulic pump pulley 2 3 Tool Box The TW 280PHB is supplied with a tool box which contains Combination spanner 17mm...

Page 13: ...uel here Risk of fire Allow engine to cool for one minute before refuelling Use unleaded petrol only P653 DANGER Rotating blades inside Stop engine and remove key before removing discharge unit P654 C...

Page 14: ...y Do not use hoist on lifting eye Use correctly rated safety shackle only through lifting eye Lifting eye to be inspected every 6 months and prior to each use Do not use lifting eye if damaged 3022 Cl...

Page 15: ...Pt No Description P691 Do not pull here P1301 Push to stop Pull to reset Engine P1812 Torque blade bolts to 170 Nm 125 ft lb C192 0130 Engine control panel C192 0144 Lifting eye maximum weight 2 Produ...

Page 16: ...mberwolf Left side panel C192 0108 Timberwolf Right side panel C192 0114 Timberwolf Left side panel C192 0115 Timberwolf Right side panel C192 0147 Equivalent Continuous Sound Power Level The average...

Page 17: ...from damage or foreign matter Protects the operator from injuries from moving rollers or from ejected material during operation Hydraulic Motor Guard Protects the hydraulic motors from damage Protects...

Page 18: ...16 60 C190 0307 Rev 1 0 EN TW 280PHB Petrol THIS PAGE INTENTIONALLY LEFT BLANK...

Page 19: ...al Protective Equipment PPE DO NOT wear rings bracelets watches jewellery loose fitting clothing or any other items that could be caught in the material and draw you into the chipper Chainsaw safety h...

Page 20: ...he material to be chipped before you start Avoid confined spaces and use respiratory protection where necessary BE AWARE when the chipper is processing material that is an awkward shape The material c...

Page 21: ...ou reach into the funnel YOU MUST keep the operating area clear of people and animals YOU MUST keep the operating area clear from debris build up YOU MUST keep clear of the discharge tube Material may...

Page 22: ...3 6 Noise Emissions The TW 280PHB has been tested according to BS EN ISO 3744 2010 as required by Annex III of Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors The...

Page 23: ...funnel is closed and the catches are properly engaged before moving Ensure tow hitch lock mechanism is locked before moving 4 2 Hitching to the Towing Vehicle 1 Ensure the chipper handbrake is applie...

Page 24: ...1 Ensure the chipper is positioned on a level stable surface 2 Ensure the chipper handbrake is applied before starting the unhitching procedure 3 If wheel chocks are available they should be used for...

Page 25: ...le position The adjustable tow head functions in the same way as a fixed standard tow head The front section of the head is retained in position using two locking rings To adjust the height of the tow...

Page 26: ...p stand and jockey wheel If wheel chocks are available they should be used for extra security Figure 5 Unhitched and stored The chipper must be made level and secure by applying the handbrake lowering...

Page 27: ...6 Item 2 Figure 6 Manual Control Positions Forward Feed Control Figure 7 Press the GREEN control to start the in feed rollers turning in the forward direction if the engine speed is high enough Refer...

Page 28: ...session Refer to Section 5 9 In feed Safety Test on page 31 Do not rely solely on the red safety bar to keep the roller stationary Always switch off the machine and remove the ignition key before app...

Page 29: ...method s Red Safety Bar Pushing on the Red Safety Bar will immediately stop the feed rollers from rotating The engine will continue to run and the rotor will continue to turn The rollers can be restar...

Page 30: ...p as the engine falls below the pre set No Stress speed See Section 5 2 No Stress Control on page 26 Emergency Stop Button Timberwolf Safety Plus Kit Only Pushing any one of the Emergency Stop Buttons...

Page 31: ...Locking Nut Figure 10 Discharge Bucket 5 5 Engine Controls On the TW 280PHB the engine controls are located on the control panel in the centre of the machine forward of the feed funnel on the left si...

Page 32: ...d funnel 7 ENSURE the feed tray is in the up position to prevent people reaching the rollers 8 CHECK for any visible signs of fluid leaks 9 CHECK fuel and hydraulic levels are correct Refer to Section...

Page 33: ...d in an emergency resulting in serious injury or death 1 Ensure the engine is running at full speed 2 Lower the feed tray to the working position 3 Press the red safety bar once to activate the contro...

Page 34: ...always turn at the same speed If one or both rollers stop or suddenly slow down it may be that a piece of wood has become stuck behind one of the rollers If this occurs press the BLUE reverse feed co...

Page 35: ...speed 9 Allow the machine time to clear any remaining debris from the rotor housing 10 Feed in a small piece of brushwood and confirm it is ejected correctly 11 If the machine appears to still be bloc...

Page 36: ...g Store fuel away from vapour ignition sources such as fires or people smoking Never refuel at the operating location move to a distance 10 m to avoid creating fire hazards Fuel storage containers mus...

Page 37: ...from discharge chute Ensure machine is off and keys removed Rotor jammed Inspect clear infeed funnel roller box rotor housing Ensure machine is off and keys removed Drive belt issue Inspect drive bel...

Page 38: ...36 60 C190 0307 Rev 1 0 EN TW 280PHB Petrol THIS PAGE INTENTIONALLY LEFT BLANK...

Page 39: ...chanical maintenance and apply them throughout this machine The failure to apply generally accepted standards of maintenance or the performance of inappropriate maintenance or modifications may invali...

Page 40: ...er to Section 5 16 Check Fuel Level and Refuel on page 34 Check feed funnel feed roller cover access covers engine covers and discharge unit are securely fitted Check blades and change if necessary Re...

Page 41: ...280PHB is only designed to lift the machine s weight for loading unloading etc It is NOT designed to support the machine during maintenance activities Do not use the hoist hook directly on the lifting...

Page 42: ...Discharged batteries may freeze Store in an area free from frost Disposal Dispose of old batteries at an authorised collection point Never dispose of old batteries in household waste 1 Storage and Tr...

Page 43: ...r recharging If the acid temperature rises above 55 degrees Celcius stop charging The battery is fully charged when the charging voltage has stopped rising for two hours 5 Maintenance Keep the battery...

Page 44: ...tightened to the correct torque using a calibrated torque wrench Refer to Table 5 An uncalibrated torque wrench may be inaccurate by as much as 25 and result in fasteners being either too loose or ov...

Page 45: ...belts to allow the rotor to be turned This also prevents possible injury due to the engine compression suddenly moving the rotor Refer to Section 6 9 Adjust Rotor Drive Belt Tension on page 45 3 Remov...

Page 46: ...use of genuine Timberwolf blades and bolts is recommended Figure 22 15 Tighten the blade bolts to the correct torque setting Refer to Section 6 7 Check and Replace Fasteners on page 42 Figure 22 Blade...

Page 47: ...ble to slide with minimal wobble Figure 23 Item 1 3 Turn the nut on the end of the tensioner pulley slider until the correct belt tension is achieved Figure 23 Item 2 Refer to Section 6 11 V Belt Tens...

Page 48: ...only one belt use a straight edge Take the reading from the deflection scale of the tension meter read at the lower edge of the O ring and compare with the value given in Table 7 for the rotor drive b...

Page 49: ...ulleys Figure 26 Hydraulic Pump Belt Layout TW 280PHB Manufacturer Gates Type Quad Power III Pitch Designation XPA Length 1000 mm Deflection h 2 63 mm Force Kg New Belt 0 98 1 05 Used Belt 0 85 0 92 T...

Page 50: ...k 9 Refill with hydraulic oil VG32 to between the Min and Max lines on the tank 15 litres Figure 27 10 Refit the filter cup with a new filter element and refit the black screw cap Ensure the O ring se...

Page 51: ...become dry the top roller may hang up and the pulling in power of the rollers will be reduced This may lead to excessive wear DO NOT USE GRAPHITE BASED GREASE 1 Ensure the chipper is in a safe condit...

Page 52: ...igns of insufficient grease include squeaking or knocking rollers DO NOT USE GRAPHITE BASED GREASE Figure 31 Greasing Panel It is recommended to grease all the nipples whilst the engine is running and...

Page 53: ...C190 0307 Rev 1 0 EN 51 60 7 Electrical System 7 Electrical System TW 280PHB Petrol...

Page 54: ...7 1 Funnel Circuit 7 2 Funnel Circuit Timberwolf Safety Plus Kit 52 60 C190 0307 Rev 1 0 EN TW 280PHB Petrol 7 Electrical System...

Page 55: ...C190 0307 Rev 1 0 EN 53 60 8 Hydraulic System 8 Hydraulic System TW 280PHB Petrol...

Page 56: ...54 60 C190 0307 Rev 1 0 EN TW 280PHB Petrol THIS PAGE INTENTIONALLY LEFT BLANK...

Page 57: ...f storage time the chipper must always be stored in a stable position Refer to Section 4 5 Stabilising the Chipper on page 24 1 Store the chipper in a dry place between 5o C and 40o C Timberwolf stron...

Page 58: ...ydraulic fluid levels and top up as required 7 Inspect all internal parts e g drive belts taper locks and shaft key ways 8 Check belt tension Section 6 9 Adjust Rotor Drive Belt Tension on page 45 and...

Page 59: ...tructions on page 37 Pay attention to parts with mechanical pressure or tension applied including springs Separate items that continue to have a service life Separate worn items into material groups a...

Page 60: ...10 Declaration of Conformity 58 60 C190 0307 Rev 1 0 EN TW 280PHB Petrol 10 Declaration of Conformity...

Page 61: ...C190 0307 Rev 1 0 EN 59 60 11 Notes 11 Notes TW 280PHB Petrol...

Page 62: ...C190 0307 Rev 1 0 EN...

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