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TIMBERWOLF

TW 150VTR

31

ELECTRICAL PARTS LOCATOR

Date Last Modified

: 11th Nov 05

High funnel

versions only

Low funnel

versions only

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Summary of Contents for TW 150VTR

Page 1: ...INSTRUCTIONS 14 Service Schedule 15 Safe Maintenance 16 Engine Servicing 16 Spares 16 Safe Lifting Securing down of the Chipper 16 Battery Removal and Maintenance 16 Copper Ease Safety Information 17...

Page 2: ...pecially safe working practices Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories Timberwolf reserves the...

Page 3: ...mm 6 Fuel capacity 18 litres Hydraulic oil capacity 15 litres Material processing capacity 4 tonnes hr Fuel type Diesel The Timberwolf TW 150VTR TIMBERWOLF TW 150VTR WITH LOW FUNNEL TW 150VTR WITH HIG...

Page 4: ...Y ACCESS ROLLER BOX COVER SIDE PANELS HYDRAULIC OIL FILTER ROTOR HOUSING THROTTLE LEVER EMERGENCY STOP DRIVING CONTROL PANEL TIMBERWOLF TW 150VTR WITH HIGH FUNNEL FUNNEL FEED TRAY SAFETY BAR CONTROL B...

Page 5: ...Y BELT TENSION ADjUSTER FUEL PUMP EXHAUST FUEL FILTER DIP STICK OIL FILTER ALTERNATOR CONTROL PANEL STARTER MOTOR RADIATOR AIR FILTER HYDRAULIC PUMP DIRECTIONAL CONTROL VALVE HYDRAULIC OIL TANK ROLLER...

Page 6: ...unnel the brash may push you to one side causing danger Badly twisted brash should be trimmed before being chipped to avoid thrashing in the feed funnel BE AWARE that the chipper can eject chips out o...

Page 7: ...whenever the machine is to be left unattended ALWAYS check the machine is well supported and cannot move ALWAYS operate the chipper with the engine set to maximum speed when chipping ALWAYS check visu...

Page 8: ...uality ear protection SAFE WORKING NOISE TEST MACHINE TW 150VTR NOTES Tested chipping 120mm x 120mm corsican pine 1 5m in length 93 8 dB 95 3 dB 97 9 dB 96 3 dB R 4 metres Guaranteed Sound Power 119dB...

Page 9: ...the rollers The switch is designed so that it only activates if the bar is pushed pushed or pulled low funnel only to the limit of its travel The rollers stop instantly but can be made to turn again...

Page 10: ...t turning without warning The reverse function will work at any speed There are three ways of stopping the TW 150VTR chipper in the event of an emergency STOPPING THE ROLLERS Activating the red safety...

Page 11: ...r on page 4 ENSURE throttle lever is in the slow tortoise position INSERT key Turn to heat HEATER LED comes on WAIT FOR HEATER LED TO GO OUT TURN key to engage starter motor RELEASE key once engine st...

Page 12: ...stuck behind one of the rollers If this occurs press the BLUE REVERSE button and hold for 2 seconds then repress GREEN FEED button This should enable the rollers to free the offending piece of materi...

Page 13: ...this does not clear it repeat the process and carefully inspect the discharge tube to find any obstruction BLOCKAGES OPERATING INSTRUCTIONS WARNING Do not reach into the rotor housing with unprotected...

Page 14: ...om chips if there is any evidence of damage or the edge is dull change the blade s The TW 150VTR is fitted with 2 blades 101mm 4 long They are 44 mm wide when new A new blade should chip for up to 25...

Page 15: ...SERVICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS TIMBERWOLF ACCEPTS NO RESPO...

Page 16: ...electrolyte level Check for loose electrical wiring Replace track drive unit oil Replace hydraulic oil filter every year or 100 hours after service or repair work to the hydraulic system Replace hydr...

Page 17: ...Inspect the lifting eye prior to each use DO NOT USE LIFTING EYE IF DAMAGED Tie down points located at front and back of chipper The method of securing the chipper can vary depending on the type of c...

Page 18: ...ollowed for transport Never dispose of old batteries in household waste Product name Copper Ease Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits however safety p...

Page 19: ...e negative terminal first Ensure good ventilation Use suitable direct current chargers only Connect the positive terminal of the battery to the positive output of the charger Connect the negative term...

Page 20: ...his is a non adjustable air breather filter CHANGE HYDRAULIC OIL AND FILTER WARNING Use plastic gloves to keep oil off skin and dispose of the used oil and filter in an ecologically sound way The oil...

Page 21: ...ny damaged screws with new and coat each screw with copperslip over the whole of the thread 12 Retighten each screw to 60Nm 45lbs ft NOTE This torque setting is vitally important to ensure your bolts...

Page 22: ...ease to surface shown 3 Refit discharge tube 2 GREASE THE DISCHARGE FLANGE TENSION DRIVE BELTS 1 Loosen the three outermost M8 nuts and bolts 2 Pivot pump assembly up or down to achieve the correct be...

Page 23: ...3 5 4 GREASE THE ROLLER BOX SLIDES SERVICE INSTRUCTIONS SAFE MAINTENANCE Solidly support the under carriage if it needs to be lifted up for maintenance see Chassis Jacking Point section on page 12 Hyd...

Page 24: ...ete edges and curbs Cracks and abrasions in the rubber on the guide roller paths are caused by compression fatigue of the rubber due to the weight of the wheel combined with operation on sandy terrain...

Page 25: ...ove gravel or mud when they are jammed between the sprocket and the track link before loosening the track 1 Locate access hole in side frame fig 1 to access the adjustment system 2 To loosen the track...

Page 26: ...he track 1 Stop your machine on a solid and level surface Lift it up and support it in safe conditions 2 Locate access holes in side frame to access to the adjustment system Fig 1 page 24 3 To loosen...

Page 27: ...of the required maintenance listed in your Environmental Manufacturing LLP instruction manual In the event of a failure the Environmental Manufacturing LLP authorised Timberwolf dealer is to be notifi...

Page 28: ...TIMBERWOLF TW 150VTR 27 CERTIFICATE OF CONFORMITY...

Page 29: ...TIMBERWOLF TW 150VTR 28 IDENTIFICATION PLATE EXAMPLE...

Page 30: ...ING OR TURNING FAILURE TO DO SO MAY RESULT IN BLADE S COMING LOOSE AND DAMAGE BEING CAUSED TO THE ROTOR HOUSING P U SH TO ST O P P U LL TO RES E T 92 dB ATTENTION NEW DRIVE BELTS NEED RE TENSIONING WH...

Page 31: ...DISCHARGE CLAMPS MAY WORK LOOSE CHECK FREQUENTLY AVOID STANDING DIRECTLY IN FRONT OF FEED FUNNEL TO RE DUCE EXPOSURE TO NOISE DUST AND RISK FROM EjECTED PARTICLES DO NOT USE THIS MACHINE WITHOUT THE...

Page 32: ...TIMBERWOLF TW 150VTR 31 ELECTRICAL PARTS LOCATOR Date Last Modified 11th Nov 05 High funnel versions only Low funnel versions only...

Page 33: ...TRACER Y R Y BL B R BR O R W BR BR G R P W O W BL O BL G B G BL G P W P W W BL B G BL P W P W B G 35 1mm N O N C N O N C A B MAIN TERM STARTER MOTOR OVER RIDE SP 1 SP 1 SP 1 SP 1 SP 1 SP 1 SP 1 SP 1 S...

Page 34: ...DI VERTER ROLLER MOTORS MANIFOLD TRACK WIDTH DCV TRACK WIDTH AC TUATORS ROLLER MOTOR DCV 3097 3084 3082 3083 3081 4031 3080 4032 Date Last Modified 31st Aug 05 3086 3096 3090 3091 3089 3087 3088 3095...

Page 35: ...ELT TENSIONER 35 CHASSIS 36 CHASSIS VARIABLE TRACK BASE 37 CONTROL BOX UPPER SECTION 38 CONTROL BOX LOWER SECTION 39 CONTROL TOWER 40 DECALS See pages 29 30 DISCHARGE 41 DRIVE TRAIN 42 ELECTRICAL CONT...

Page 36: ...Washer 1 3 0491 Bearing 6205 2 4 0411M Pulley 1 5 0472M Pulley Boss 1 6 N A to purchase Slider 1 7 0469MS Slider Block 1 8 1342PS End Plate 1 9 made in production Washer 1 10 0476 Plain M8 Nut 1 11 29...

Page 37: ...28 0704 M12 C Washer 16 29 0644 M12 P Nyloc Nut 8 30 1628 M16 35 Bolt 4 31 1143 M16 A Washer 4 32 1796 M16 AV Mount 4 33 0382 M10 30 Bolt 8 34 1869FB Track Mount Adapter Bracket 1 35 4106FB Tank Stop...

Page 38: ...C Washer 16 11 18955 VTR Track Frame handed pair 1 12 1629 M10 25 Caphead 14 Item Part No Part Name q ty 13 18951 Motor Gear Box 2 14 19035 Sprocket 2 15 0373 M10 20 Caphead 16 16 19033 Rubber Track...

Page 39: ...sh M10 Top Hat 4 12 2807 AV Mount 20 x 16 2 Item Part No Part Name q ty 13 0857 M5 A Washer 2 14 18103 M5 8 Pan Pozi 2 15 18168 M4 35 Pan Pozi 4 16 1348 Limit Switch 2 17 18100 M4 Washer 6 18 18235 M4...

Page 40: ...ed Rod 1 9 0476 M8 Plain Nut 2 10 0925 Rose joint Rod End 2 11 18117 M8 35 Bolt 1 12 0712 M8 C Washer 12 Item Part No Part Name q ty 13 1603 Spring 2 14 18119 M8 70 Bolt 2 15 3055FB Link Mechanism Cas...

Page 41: ...Nut 4 12 1860 M8 Lever 1 13 1737 M8 Lever 1 Item Part No Part Name q ty 14 1738 Six Way Diverter Valve 1 15 3005 Four Port Valve 1 16 P 24 Proportional Crossover Valve 2 17 0142 M6 P Nyloc Nut 2 18 04...

Page 42: ...2 25 Cup Square 1 6 0430 M12 35 Cup Square 1 7 0134 Black Handle Grip 1 8 1649MS Discharge Clamp Handle 1 9 4109M M16 Clamp Nut 1 10 4131 Roll Pin 1 11 0434 M16 70 Hex Bolt 1 12 1354 M16 C Washer 1 13...

Page 43: ...otor Pulley 1 2 18961M Key 1 3 1410 Taper Lock Bush 2517 1 4 0310 Belt SPA 1060 3 Item Part No Part Name q ty 5 1170M Engine Pulley 1 6 1533 Vee Belt SPA 900 1 7 2975 Taper Lock Bush 1610 18 mm 1 8 29...

Page 44: ...5 M5 16 Pan Pozi 4 10 2725 Electrical Cover Stand Off 2 11 1930 Electrical Cover 1 12 18107 M6 Wing Nut 2 Item Part No Part Name q ty 13 18106 M6 Spring Washer 2 14 0709 M6 C Washer 4 15 Supp d with l...

Page 45: ...m 1 2 18481 Engine Loom 1 3 2627 Emergency Stop Switch 1 4 4017 Safety Switch Loom 1 Item Part No Part Name q ty 5 1376 VE Battery Cable 1 6 1375 VE Battery Cable 1 7 1406 Safety Bar Loom 1 8 1975 Con...

Page 46: ...0350 M8 25 Bolt 2 12 19155FB Engine Bracket Offside 1 13 0304 M10 25 Fine Thread Socket Cap 22 Item Part No Part Name q ty 14 0085 Fuel Filter 1 15 2954 Throttle Cable Bracket 1 16 1170M Pulley Engin...

Page 47: ...er 1 17 0704 M12 C Washer 14 18 0318 M12 20 Bolt 2 Item Part No Part Name q ty 19 0346 M8 20 Bolt 10 20 18580FO Front Engine Bay Guard 1 21 0235 Catch 1 22 0350 M8 25 Bolt 2 23 0712 M8 C Washer 12 24...

Page 48: ...rts 6 7 1 6 0396 3 8 Dowty Washer 1 7 0211 3 8 Drain Plug 1 Item Part No Part Name q ty 8 4087F Tank Strap 1 9 1757 M8 P Nyloc Nut 4 10 0712 M8 C Washer 4 11 0346 M8 20 Bolt 1 12 0351 M8 30 Bolt 1 13...

Page 49: ...q ty 17 1603 Die Springs 2 18 1605M Stainless Spacer 2 19 1599 Bearing Washer 2 20 1570FR Safety Bar 1 21 1348 Limit Switch 1 22 1520 M10 45 Bolt 2 23 1591 Nylon Spacer 2 24 0479 M8 P Nyloc Nut 1 25...

Page 50: ...4116M Spacer Tube 2 7 1599 Bearing Washer 2 8 18173 M12 55 Bolt 2 9 4282MS quick Release Pivot Bar 1 Item Part No Part Name q ty 10 0277 M12 25 Bolt 4 11 4283FO quick Release Mechanism 1 12 17421 AV...

Page 51: ...linder return 1 Item Part No Part Name q ty 11 3084 3 8 Hose to manifold rear 1 12 4000 1 2 Hose to pump rear connection 1 13 3091 3 8 Hose to manifold 1 14 3089 3 8 Hose to bottom of track motor 1 15...

Page 52: ...C Washer 6 22 1658 M6 12 Bolt 8 23 0709 M6 C Washer 8 24 1702FS Tank Top Plate 1 25 2694 3 4 1 Adapter 2 26 1703 Hydraulic Tank 1 27 17309 3 8 Hose DCV to upper motor 1 28 3092 3 8 Hose motor to moto...

Page 53: ...ve 1 9 3081 1 4 Hose LH track retract 1 Item Part No Part Name q ty 10 4031 1 4 Hose LH track extend 1 11 3080 1 4 Hose RH track retract 1 12 4032 1 4 Hose RH track extend 1 13 3083 1 4 Hose trk exten...

Page 54: ...il 1 22 0228M Roller Box 1 Item Part No Part Name q ty 23 0985 Straight Grease Nipple 1 24 0986 45o Grease Nipple 1 25 0055 Bearing Boss 2 26 0788 Plastic Bush 2 27 1362M Roller Body 2 28 0325M Roller...

Page 55: ...7 0796 20 Thou Shim As Req d 8 0701 M10 A Washer 6 9 0900 M10 20 Star Cap Screw 6 Item Part No Part Name q ty 10 083MH Cutter Blade 4 2 11 18275M Blade Pocket 2 12 0386 M10 30 Cap Screw 6 13 1571 Fan...

Page 56: ...9 M6 C Washer 4 4 1758S Control Panel 1 5 1267FO Front Plate 1 6 0702 M12 A Washer 15 Item Part No Part Name q ty 7 0045 M12 T Nyloc Nut 15 8 0355 M8 16 C Sunk Bolt 2 9 1268FO Access Cover 1 10 18023P...

Page 57: ...4 0 4 0 4 0 Force reading Kgf New belt 1 9 2 0 2 3 2 4 2 3 2 4 2 3 2 4 2 0 2 2 2 7 2 9 Used belt 1 7 1 8 2 0 2 1 2 0 2 2 2 0 2 2 1 8 2 0 2 3 2 5 h METHOD 1 SET THE DEFLECTION DISTANCE ON THE LOWER SC...

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