TS Industrie SAELEN GS/LYNX14P Operating Manual Download | Manualshive

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Summary of Contents for SAELEN GS/LYNX14P

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Page 3: ...ior to initial start up of the machine 23 Operation 24 Material infeed and operation 25 Shut down 26 Biodegradable lubricants for reducing environmental pollution 27 Lubriciant filling quantity 28 Engine maintenance intervals 29 Knife and counter knife replacement 30 31 Vent openings under the rotor 31 Check counter knife 32 Adjusting the V belt tension for the rotor 33 NoStress System 34 Tanks 35...

Page 4: ...ld by Mathieu Willerval is in conformity with the following European Directives 2006 42 EC Directive Machinery 2014 30 EU Directive Electromagnetic compatibility 2016 1628 Directive Emissions 2000 14 EC Directive Noise emissions Conformity evaluation procedure concerning directive 2000 14 CE Annex V RONCHIN December 12 2014 Mathieu Willerval Production Manager TS Industrie Guaranteed sound pressur...

Page 5: ...rol is to be confirmed with stamp and signature on the Machine Delivery Document If the fully completed and signed delivery document is not returned there is no right for warranty Furthermore it is required to check all screw connections for tight seat and the laid hoses for marks of abrasion Agree a date for this directly with your customer Regular inspections according to the operating manual ar...

Page 6: ...rer Transport damages and damages cause by usual wear after commissioning of the machine do not create any warranty claims The delivered machine has to be subjected to the obligatory check and inspection intervals specified in the enclosed maintenance schedule If the obligatory visual check and inspections schedule is not complied with any and all warranty claims become void Another requirement fo...

Page 7: ...GS LYNX14P 2014 12 09 7 ...

Page 8: ...y read this operating manual and to comply especially with the warning and maintenance information Only if complying with all maintenance works within the specified maintenance intervals we can concede the full manufacturer s warranty for your universal chipper from TS Industrie The operating manual includes several models such that in the introduction is explained how to orient yourself with the ...

Page 9: ... 09 9 For any spare parts order or a question regarding technical information have always the serial number of your at hand The serial number is located as shown in the image It does always have five or six digit number ...

Page 10: ...tion it is required to remove foreign matters e g ferrous parts stones etc 6 After maintenance or repair it is to be checked if all protective devices are mounted 7 The wood chipper is not allowed to be operated in closed spaces because of the risk of intoxication 8 The rotor must not be uncovered before it has reached standstill That is to say the propulsion engine tractor is parked and the ignit...

Page 11: ...r the parking sustainers front and rear 17 For safety reasons a minimum distance of 10 metres should be kept from the machine The expulsion must always be directed away from the operating personnel 18 Only after the engine is shut off and the rotor is standing still it is allowed to reach with the hands into the infeed mouth 19 The admissible hydraulic operating pressure set ex works is not allowe...

Page 12: ...e is not ensured even at 25 28 Caution when parking the machine on a slope The machine operator has to ensure that the machine is safely stationed for the time of the work 29 After connecting the machine to the tractor vehicle remove and store the support wheel 30 The machine must only be fed with wood Ensure that no stones or metal objects enter the machine 31 The machine must not be used for tra...

Page 13: ...c tographs Wear eye and ear protection Use protective gloves with specially tight gaunt lets Wear safety shoes Do only touch machine parts after they are at a complete standstill Keep sufficient distance to rotating machine parts ...

Page 14: ...rt up Do not stay in the area of the expulsion if the machine is running Hazard area Shut down the engine and remove the key prior to any maintenance and repair work Caution Entanglement Never reach into the infeed hopper while the engine is running Fill the fuel tank with gasoline Gear lever up Rotor disengaged Gear lever down Rotor engaged ...

Page 15: ...GS LYNX14P 2014 12 09 15 The sound level of the working machine is not the value of the standard level on the sticker CONTROL OF THE FEED ROLLER ...

Page 16: ...heck every day that the drawbar adjusting devices are secured to prevent jerky movements which damage coupling and towing device and reduce the life span Coupling wear indication Check the wear indication each time the machine is hooked up to the tractor vehicle Acquire the habit to replace the coupling dog and or coupling ball of the vehicle as soon as the wear indication hits the negative area s...

Page 17: ... designed for chipping branches up to a diameter of 3 94 inchs The machine consists of the following main components Frame Chipping unit Engine and drives Expulsion chimney Noise insulation hoods General description and functions ...

Page 18: ...nsport the chipping material at con stant speed in direction rotor An anti blocking system disconnects the infeed if the speed of the rotor falls below the minimum speed chipping unit jammed and automatically con nects again after the speed of the rotor is suffi cient for correct chipping work Using the gear shift linkage at the infeed hop per the infeed can turn into both directions forward and b...

Page 19: ... rotor is driven via the output shaft the belt pulley 2 and 2 V belts The hydraulic pump is connected to the engine and drives the hydraulic motors of the infeed rollers General description and functions D Expulsion channel This expulsion channel expulses the chipped material The upper part can be swivelled by 360 in horizontal position The expulsion hatch can be adjusted in vertical position Caut...

Page 20: ...ntrolled with the control rod at the rear end of the infeed hopper FORWARDS MODE 1 Unlock bolt Move the control rod back STOP THE INFEED 0 The bolt locks the centre position BACKWARDS MODE 2 Move the control rod forward Note The engine has to run at max speed for making the infeed roller turn CONTROL OF THE FEED ROLLER Operation ...

Page 21: ...e page 16 Then connect the arrestor cable with the vehicle and plug in the connector for the lighting Reel the support wheel completely in check the lighting Every operator has to read and understand the provisions and has to observe all safety measures included in this chapter A list with the checks for initial start up is available to the operator These checks have to be carried out for safety r...

Page 22: ... right and start the engine 5 Open the choke and have the engine run at idle speed until reaching operating temperature 6 Push the gear lever slowly down to connect the rotor 7 Set the engine to max speed 8 Unlock the bolt upwards and pull the control rod backward to engage the feed roller 9 Now work can be started ATTENTION In case the machine shows difficulties in chipping the material and has t...

Page 23: ...by side and lengthwise positioned into the infeed channel If the feed stops jamming because of too much material or forked branches press the black button rollers rotate backwards and the chipping material is pushed back Now reduce the material quantity cut the forked branch and restart the infeed The hopper can only be cleaned using appropriate wooden aids While the machine is running do not reac...

Page 24: ...aterial behind the infeed roller in the chipper to prevent that the rotor becomes jammed in the next application 2 For stopping the infeed roller move the control rod forward 3 Set the engine to idle speed 4 Turn the key on the control element to the left and shut the engine off Material infeed and operation ...

Page 25: ...uids signify a risk for the environment Therefore the company SAELEN contributes to the environmental protection by supplying their machines with biodegradable high performance lubricants Corresponds to the agricultural Directive 2006 11 EG Advantage of biodegradable lubricants No risk for the environment Increase biodegradability Not toxic based on rapeseed and sunflower oil Regenerative Very hig...

Page 26: ...operly mounted and are operative Maintenance All machines pass a test drive before leaving the works On delivery the hydraulic tank is filled up to the upper mark of the sight glass with hydraulic oil The filter has to be replaced after 150 operating hours Thereafter the replacement takes place according to the maintenance schedule The first inspection is integral part of the warran ty terms The m...

Page 27: ...eck knives and counter knives Lubricate both rotor bearings Check ventilation holes under the rotor for free passage Check if material is wrapped around the bearings and remove Check infeed rollers Check the hydraulic oil level Every 150 operating hours 1 Replace the hydraulic oil filter thereafter all 500 operating hours or every 2 years Check condition of counter knives Every 300 operating hours...

Page 28: ...GS LYNX14P 2014 12 09 28 ROTOR BEARING LUBRICATION LUBRICATING POINTS Shut the engine off and remove the key before the lubricating and maintenance works Maintenance INFEED ROLLER BEARING LUBRICATION ...

Page 29: ...GS LYNX14P 2014 12 09 29 DIP STICK ENGINE OIL DIP STICK HYDRAULIC OIL OIL LEVELS Maintenance ...

Page 30: ... the ground KNIFE AND COUNTER KNIFE REPLACEMENT Remove ignition key before the maintenance works Maintenance Unsrew all fastening screws from knives and inserts Do always use new screws of class 12 9 for installing knives and inserts Clean contact surfaces 1 and shoulders 2 Install new or sharpened knives of identical weight IMPORTANT Only a specialist is allowed to sharpen the knives on an approp...

Page 31: ...and have it run until is has reached operating temperature Accelerate the engine up to maximum speed and check if the machine produces unusual vibrations Tightening with the correct torque is important to prevent the screws from coming loose VENT OPENING UNDER THE ROTOR For improving the rotor ventilation and the material expulsions the LYNX is fitted with another vent open ing under the rotor add...

Page 32: ...tially out of the housing If the edge is worn pull the counter knife out of the housing give it a quarter turn such that the new edge is pointing towards the knives and push the counter knife back into the housing The counter knife can be pulled out of the housing on the right side as well as on the left side All 4 edges can be utilised Maintenance ...

Page 33: ...etension measuring device Optikrik 1 Ensure that the indicator hand is in rest position 3 With one finger press slowly onto the pressure surface until the indicator hand releases 4 The intersection of indicator hand and scale must be at 200 Nm The pretension measuring device Optikrik available at your agent s is used for checking the V belt tension at the LYNX and any other machine In case of the ...

Page 34: ... rev min the hydraulic oil supply is interrupted and the feed roller is switched off The machine is no longer supplied with material the engine can accelerate again to working speed 3800 rev min and the feed roller conveyor belt are switched on again The distance between sensor and metal pin must amount to 8 mm The solenoid valve of the No Stress system is controlled by a relay in the distribution...

Page 35: ...The machine is fitted with two tanks Hydraulic oil tank with a capacity of 8 5 litres consisting of Oil dip stick with lid Return oil filter Intake filter Fuel tank with a capacity of 6 6 litres Description and operation TANKS ...

Page 36: ...er yellow rotor housing The electric switching contact is established when the sensor is approaching the magnet at the chimney base When the expulsion chimney is opened the contact is interrupted and the engine is switched off The proximity switch must not enter in contact with the magnet The distance between sensor and magnet must amount to 6 mm 3 Description and operation ...

Page 37: ...STOP SWITCH The machine is also fitted with one emergency stop switch located above the infeed hopper When activated these switches have the following functions 1 Diesel engine shut off 2 Infeed roller shut off Description and operation ...

Page 38: ...GS LYNX14P 2014 12 09 38 EXPULSION CHANNEL After opening the latch 1 the upper part of the expulsion chimney can be turned by 360 Description and operation ...

Page 39: ... engine output Knives Counter knife blunt Fuel filter clogged Sharpen or replace knives Re place counter knife Replace filter The engine shuts off and cannot be restarted Hood Expulsion channel safeguard defective Fuel tank empty Check sensor see page 36 Fill with fuel No forward or backward motion of the conveyor belt or of the infeed roller Regulating screw at infeed com pletely loose Hydraulic ...

Page 40: ...ank capacity Engine speed Rotor speed Overload protection Hydraulic supply Hydraulic oil tank capacity Hydraulic pressure Axle Noise protection Number of wheels Tyres Tyre pressure CO2 REDUCTION 100 mm 9 m h 3 20 m 1 38 m 1 76 m 500 Kg 16 4 290 mm 35 Kg 252 mm 350 mm 14 HP Briggs Straton 6 6 l 3800 rpm 2837 rpm YES YES 8 5 l 150 bar YES NO 2 155 70R13 2 5 bar No L Y N X 1 4 P Specifications ...

Page 41: ...GS LYNX14P 2014 12 09 41 Hydraulic connections ...

Page 42: ...GS LYNX14P 2014 12 09 42 Hydraulic Circuit Diagram ...

Page 43: ...GS LYNX14P 2014 12 09 43 Electric Circuit Diagram ...

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