Timberwolf TPSI35 Installation And Operating Instructions Manual Download Page 1

Page: 1 / 48

W415-0865 / 04.07.10

$10.00

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

1.18A

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.timberwolf

replaces.com • ask@timberwolf

replaces.com

SAFETY INFORMATION

WARNING

PLEASE READ ENTIRE MANUAL

BEFORE YOU INSTALL OR USE THIS

PELLET BURNING HEATER.

If the heater is not properly installed, a

house

re may result causing personal

injury or loss of life.

- Authorities having jurisdiction (such as
municipal building department,

re department,

re prevention bureau, etc.) should be consulted

before installation to determine the need to obtain
a permit.
- Contact local building or

re of

cials about

restrictions and installation inspection
requirements in your area.
- This heater is hot while in operation. Keep
children, clothing and furniture away. Contact may
cause skin burns.
- Do not start a

re with chemicals or

uids such

as gasoline, engine oil, etc...

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

This heater has been tested to ASTM E 1509, ULC/ORD C1482M-90, ULC S627 AND ULC S628.

TPSI35

PELLET

STOVE / INSERT

STOVE ILLUSTRA

TED

Summary of Contents for TPSI35

Page 1: ...result causing personal injury or loss of life Authorities having jurisdiction such as municipal building department fire department fire prevention bureau etc should be consulted before installation to determine the need to obtain a permit Contact local building or fire officials about restrictions and installation inspection requirements in your area This heater is hot while in operation Keep ch...

Page 2: ...NT 16 5 3 VENTING THE PELLET APPLIANCE 16 5 4 PELLET VENT TERMINATION 17 5 5 VENT TERMINAL CLEARANCES 17 5 6 STOVE VENTING INSTALLATION EXAMPLES 18 5 6 1 HORIZONTAL TERMINATION THROUGH WALL 18 5 6 2 VERTICAL RISE HORIZONTAL TERMINATION THROUGH WALL 18 5 6 3 VERTICAL TERMINATION 19 5 6 4 CLASS A CHIMNEY RETROFIT 19 5 6 5 HEARTH MOUNT INSTALLATION 20 5 7 INSERT VENTING INSTALLATION EXAMPLES 21 5 7 1...

Page 3: ...ER 38 11 3 2 SOOT AND FLY ASH FORMATION 38 11 3 3 CLEAN THE VERTICAL EXHAUST DUCT 38 11 3 4 CLEAN THE EXHAUST BLOWER 39 11 3 5 CHECK ALL SEALS 39 11 3 6 CLEAN THE VENT 40 11 4 IN THE EVENT OF A JAMMED AUGER 40 12 0 REPLACEMENTS 41 13 0 TROUBLESHOOTING 44 14 0 WARRANTY 47 15 0 SERVICE HISTORY 48 1 0 INSTALLATION OVERVIEW Door see FINISHING INSTALLING THE VIEWING DOOR section Venting see GENERAL VEN...

Page 4: ...ee FINISHING INSTALLING THE VIEW ING DOOR section Venting see GENERAL VENTING and INSTALLATION sections Handle see DOOR HANDLE INSTALLATION section Rating plate see RATING PLATE INFORMATION section Flashing see FLASHING INSTALLATION section ...

Page 5: ...tect children from hot surfaces These screens and guards must be fastened to the floor Any safety screen or guard removed for servicing must be replaced prior to operating the appliance The appliance is a vented gas fired appliance Do not burn wood or other materials in the appliance It is imperative that the control compartments burners and circulating blower and its passageway in the appliance a...

Page 6: ...KE 7 1 8 29 3 8 10 5 8 8 1 2 CENTRE LINE OF AIR INTAKE 5 CENTRE LINE OF EXHAUST 21 1 4 38 3 8 20 13 16 A CENTRE LINE OF EXHAUST CENTER LINE OF INSERT 25 7 8 38 3 8 1 1 4 B CENTRE LINE OF AIR INTAKE CENTRE LINE OF EXHAUST 2 1 1 STOVE 2 1 2 INSERT COMPLETE WITH FLASHING A and B are adjustable see SPECIFICATIONS section ...

Page 7: ...OF 48 FROM THE FRONT FACE OF THE APPLIANCE WARNING A B Min Depth 11 12 1 2 Max Depth 13 10 1 2 Electrical Rating 115 Volts 3 6 Amps 60Hz Watts During Ignition Sequence 400 approximately Watts During Operation 180 approximately Weight Stove 158 lbs Insert 140 lbs Exhaust Collar 3 Intake Collar 2 Hopper Capacity 45 Pounds EPA Exempt Burn Rate 1 5 to 4 5 Pounds Per Hour BTU H 12750 to 38250 Approxima...

Page 8: ...THE APPLIANCE AND WILL VOID THE WARRANTY THE PELLET FUEL INSTITUTE P F I HAS ESTABLISHED STANDARDS FOR WOOD PELLET MANUFACTURERS WE RECOMMEND THE USE OF PELLETS THAT MEET OR EXCEED THESE STANDARDS ASK YOUR DEALER FOR A RECOMMENDED PELLET TYPE 2 4 GENERAL INFORMATION Thank you for purchasing a Wolf Steel Ltd Pellet Appliance This appliance is designed for use with Pelletized Wood Only Please read t...

Page 9: ...EP VIEWING AND ASH REMOVAL DOORS TIGHTLY CLOSED DURING OPERATION CONTACT LOCAL BUILDING AND FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR LOCAL AREA SUITABLE FOR USE IN MOBILE HOMES WHEN USED WITH OUTSIDE AIR INSTALLA TION KIT REFER TO INSTALLATION INSTRUCTIONS OR LOCAL BUILDING CODES WHEN PASSING EXHAUST SYSTEM THROUGH COMBUSTIBLE WALL OR CEILING FUEL FOR USE WITH PELLET F...

Page 10: ...ZARD AND WILL VOID THE LIMITED LIFETIME WARRANTY 3 1 INSTALLATION OPTIONS Stove model To install in a Residential or Mobile Home see MOBILE HOME INSTALLATION section For alcove installations see ALCOVE INSTALLATION REQUIREMENTS section For horizontal vent or vertical vent see VENTING section Outside air see OUTSIDE AIR section Insert model To install as an insert into an existing masonry appliance...

Page 11: ...A HAVING LESS THAN 48 CEILING TO APPLIANCE BOTTOM EXCLUDING HEARTH HEIGHT WARNING Through the Wall Vents complete with outside air Interior Vertical Vents NOTE If interior vertical pellet vent is used the clearance to the back wall is determined by the upward turning elbow or Tee It will vary in depth depending on the brand of pellet vent used it is approximately 5 Before placing the appliance con...

Page 12: ... made with 1 3 4 diameter or larger metal or aluminum duct with a metal screen attached to the end to keep out rodents P V C or other materials may not be used The outside air inlet must not be above or within 12 of the chimney termination must have a rain cap or down turned elbow to prevent the water from entering and be located so that it will not become plugged by snow or other material Outside...

Page 13: ...control panel to the firebox 4 1 2 Remove the four screws securing the control panel to the shipping bracket and discard the shipping bracket 4 1 3 Secure the control panel to the right side panel stove model or right side flashing insert model using the four screws removed in step 2 1 3 2 4 0 STOVE ASSEMBLY ...

Page 14: ...ls are held by the three magnets on the side of the firebox Ensure top of panel and outer top are parallel when complete 4 2 3 Prior to installing the rear panel remove the receptacle from the bracket and disconnect from the wire harness NOTE Label the wires when disconnecting 4 2 4 Attach the receptacle to the rear panel and reconnect the wires 4 2 5 Secure the rear panel with the four screws pro...

Page 15: ...he hopper assembly that will disable the auger when the hopper door is opened Closing the door enables the auger allowing pellets to feed again 4 4 INSERT HOPPER DOOR INSTALLATION 4 4 1 Align the holes in the front and rear hopper lid with the holes in the top of the firebox and use the shoulder bolts provided to secure in place as illustrated HOPPER DOOR INTERLOCK Your appliance is equipped with ...

Page 16: ...T INSTALLATION Termination must exhaust above the air inlet elevation and parallel or above the exhaust output of the pellet appliance It is recommended that at least 3 of vertical pipe be installed to create some natural draft This is to help prevent the possibility of smoke or odour entering the home during the appliance shut down or in the event of a power outage Horizontal sections must have a...

Page 17: ...hin a horizontal distance of 2 feet from the center line of the terminal D 0 Clearance to an outside corner wall E 3 Clearance to an inside combustible corner wall or protruding combustible obstructions vent chase etc F 9 Clearance to a non mechanical air supply inlet to the building or a combustion air inlet to any other appliance G 3 Clearance to a mechanical air supply inlet H 7 Clearance above...

Page 18: ...6 Minimum 3 Minimum Wall Thimble 11 3 8 5 Maximum Wall Thimble Outside Air Recommended 3 2 Floor Protection 6 Minimum 11 3 8 16 5 8 16 5 8 5 6 STOVE VENTING INSTALLATION EXAMPLES 5 6 1 HORIZONTAL TERMINATION THROUGH WALL 5 6 2 VERTICAL RISE HORIZONTAL TERMINATION THROUGH WALL ...

Page 19: ... combus tibles Vertical Cap Roof Flashing Storm Collar Floor Protection 3 2 5 6 3 VERTICAL TERMINATION Class A Chimney Ceiling Support Outside air Recommended Installation show ing inlet of outside air in ventilated crawl space Vent must maintain 3 clearance to combustibles Roof Flashing Storm Collar Floor Protection 3 2 Vertical Cap 5 6 4 CLASS A CHIMNEY RETROFIT ...

Page 20: ... 6 MIN Clean out tee Outside Air Recommended Floor Protect 6 MIN Recommended out Outside Air R Storm Collar Vertical Cap Storm Co Chimney Cap Bring outside air to the stove Pellet Liner Flue Cover Pellet Vent 5 6 5 HEARTH MOUNT INSTALLATION ...

Page 21: ... If necessary have any repair work done by a qualified profes sional before installing the heater A Remove the fireplace damper or fasten it permanently open B Measure the throat of the fireplace and mark this shape on a piece of 24 gauge sheet metal flue cover Cut a hole sized for the pellet liner to lie directly below the fireplace flue opening Allow two inches of material for a flange on all si...

Page 22: ...ore installing the heater A Remove the fireplace damper or fasten it permanently open B Measure the throat of the fireplace and mark this shape on a piece of 24 gauge sheet metal flue cover Cut a hole sized for the pellet liner to lie directly below the fireplace flue opening Allow two inches of material for a flange on all sides and cut to these measurements Bend down the flanges If you have neve...

Page 23: ...NTRY OF BLOWN IN INSULATION MAKE SURE INSULATION AND OTHER MATERIALS ARE SECURED WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAIN TAIN CLEARANCES FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON COMBUSTIBLE MATERIALS MATERIALS CONSISTING ENTIRELY OF STEEL IRON BRICK TILE CONCRETE SLATE GLASS OR PLASTERS OR ANY COM BINAT...

Page 24: ...liance it is important to maintain the clearances to combustibles see MINIMUM CLEARANCE TO COMBUSTIBLES section A non combustible hearth must cover the flooring underneath as well as a minimum of six inches in front and to both sides of the appliance 6 1 1 Install floor protection 6 1 2 Frame structure maintaining minimum clearances Locate and frame openings for both the exhaust and outside air Ou...

Page 25: ...d Refer to vent manufacturer s instructions 2 MIN 6 3 8 MIN 6 3 MINIMUM CLEARANCE TO COMBUSTIBLES Side wall to appliance 8 Mantel to top of appliance 8 Top facing to appliance 6 3 8 Side facing to appliance 6 Floor protection 6 8 MIN Side Wall 8 MIN 10 10 Mantel 6 6 Floor Protection Minimum 6 in front of door and to either side ...

Page 26: ...MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT ENSURE ALL CLEARANCES I E BACK SIDE TOP VENT MANTEL FRONT ETC ARE CLEARLY MAINTAINED WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL THE PAINT OR LACQUER MUST BE HEAT RESISTANT TO PREVENT DISCOLOURATION 73 1 8 14 12 10 10 16 MANTEL 14 12 30 48 35 STOVE Minimum Alcove Dimensions 6 5 ALCOVE INSTALLATION REQUIREMENTS MINIMUM ...

Page 27: ... of the appliance Lower into place until both bushings touch 7 1 INSTALLING VIEWING DOOR WARNING GLASS MAY BE HOT DO NOT TOUCH GLASS UNTIL COOLED THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO THE TOUCH DOORS ARE HEAVY AND FRAGILE SO HAND...

Page 28: ...W415 0865 04 07 10 28 7 2 DOOR HANDLE INSTALLATION DOOR HANDLE NUT DOOR HANDLE LATCH LOCK WASHER DOOR SPACER SPRING WASHER FRONT VIEW NOTE Position of door handle latch 7 3 DECORATIVE INSET ...

Page 29: ...top panel aligning the slots in the top panel with the holes in the side panel 7 4 4 Secure the top panel by to the side panels with the screws and washers provided NOTE Make sure the side panels are tight to the firebox before securing the screws 7 4 5 The flashing can be adjusted forward and backward by re adjusting the flashing along the magnets 7 4 6 Slide trim over flashing TOP PANEL TRIM LEF...

Page 30: ...IED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH LOCAL CODES IN THE ABSENCE OF LOCAL CODES USE THE CURRENT CSA22 1 CANADIAN ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI NFPA NO 70 IN THE UNITED STATES ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPENED OR REMOVED 69 2 HIGH LIMIT CONVECTION BLOWER IGNITOR POWER CORD AUGE...

Page 31: ...AR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS APPLIANCE KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE APPLIANCE WHILE IT IS IN USE WARNING Before installing this appliance we recommend a PRE BURN inspection to help burn off the odours that are associated with the first burn If possible move the appliance outside and add approximately 5 lbs of pellets into the hopper Plug the power cord into a typica...

Page 32: ...ill initiate an ignition cycle ON OFF Use this button to turn the appliance on and off HEAT LEVEL Pressing the heat level button will increase the heat level one setting Pressing the heat level button down will decrease the heat level one setting The red lights at the top left of the control will indicate the heat setting 1 through 3 PRIME Pressing and holding this button will turn the auger conti...

Page 33: ... of the combustion blower Due to specific installations it may be necessary to increase or decrease the amount of air moving through the burn pot to achieve maximum efficiency In order to adjust the blower trim you need access to the back of the control panel Start by either removing the side panel pedestal or behind the flashing insert using a small screw driver turn the screw to adjust the blowe...

Page 34: ...ight be heard when pellets are being fed CONVECTION BLOWER A low hum might be heard due to the high efficiency fan especially on high As the fan dial is turned this noise will change BURN POT A light clicking sound might be heard as the pellets are fed into the burn pot Expansion contraction noises during heating up and cooling down cycles are normal and are to be expected 10 0 NORMAL OPERATING SO...

Page 35: ...t If not see MAKE SURE PELLETS ARE NOT PILING UP or CLEANING THE BURNPOT sections 40 3A 11 1 3 CARE OF GLASS If the glass is not kept clean permanent discolouration and or blemishes may result Normal operation of your pellet heater will produce a build up on the glass that should be wiped off daily However poor quality pellets or extended burning on the low setting will cause the glass to smoke up...

Page 36: ...A BELOW THE HANDLE THIS ROD BECOMES VERY HOT DURING OPERATION WAIT TILL HEATER HAS COOLED COM PLETELY OR YOU MUST WEAR HEAT RESISTANT GLOVES WHEN CLEANING OR HANDLING THIS HEATER WARNING If the pellets build up over the burn pot turn the pellet feed switch to OFF If the flames seem to be coming only from the sides or are orange black turn the appliance off and check for build up of pellets The mos...

Page 37: ...ing door B Lift the burn pot out and set aside on a non combustible surface C Vacuum out the firebox Do not use a household vacuum to clean the appliance We recommend that you use a shop vacuum that is equipped with a fine dust filter or a vacuum specifically made for ashes and soot Using a vacuum which is not equipped with a fine dust filter may clog and disperse fly ash and soot into the room NO...

Page 38: ...nd restrict the flow of the flue gases Incomplete combustion occurs during startup shutdown or incorrect operation of the room appliance will lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary 40 9 A Pivot the viewing door wide open B Remove the one screw on each ...

Page 39: ...lace it back on to the housing taking care that the side of the motor does not tear the gasket and then re attach the nuts 40 11 EXHAUST BLOWER EXHAUST HOUSING NUTS 11 3 5 CHECK ALL SEALS Check for air leaks around the door glass and ash pan and replace gaskets as required Air leaks into the firebox will decrease the appliance s performance greatly leading to excessive soot inefficient burning and...

Page 40: ...ER Occasionally damp fuel or foreign objects could get jammed in the auger screw When this occurs it will be necessary to empty the hopper and or remove the auger screw from the hopper assembly Start by emptying the pellets from the hopper Sometimes the object causing the auger screw not to turn will be visible once the hopper has been emptied If it is necessary to remove the auger screw start by ...

Page 41: ...NG COMMON COMPONENTS REF PART NO DESCRIPTION 1 W660 0052 LOW LIMIT SWITCH 140 F 80 C 2 W660 0055 HIGH LIMIT SWITCH 200 F 93 C 3 W660 0056 VACUUM SWITCH 4 W325 0043 HANDLE SPRING 5 W195 0004 POWER CORD 6 W435 0019 AUGER MOTOR 7 W062 0030 CONVECTION BLOWER 8 W062 0036 COMBUSTION BLOWER 9 W290 0111 COMBUSTION BLOWER MOUNTING GASKET 10 W290 0120 COMBUSTION BLOWER MOTOR MOUNTING GASKET 11 W290 0113 CON...

Page 42: ...OR 48 F50 THERMOSTATIC REMOTE 49 F50 6 BULK THERMOSTATIC REMOTE 50 270 PAINT THURMALOX BLACK 51 F40 ON OFF REMOTE 52 F50 6 BULK ON OFF REMOTE TPP PEDESTAL COMPONENTS REF PART NO DESCRIPTION 34 W010 2274 PEDESTAL BASE ASSEMBLY 35 W475 0655 RIGHT PANEL 36 W475 0654 LEFT PANEL 37 W475 0656 REAR PANEL 38 W225 0268 HOPPER DOOR TPI INSERT COMPONENTS REF PART NO DESCRIPTION 39 W225 0252 HOPPER FRONT DOOR...

Page 43: ...W415 0865 04 07 10 43 20 10 11 7 2 1 9 8 6 23 3 31 16 25 22 30 33 32 26 38 37 35 36 34 45 43 42 39 41 40 28 29 21 12 14 15 46 47 4 24 13 ...

Page 44: ...tup It should be a full current 115 volts If the voltage is lower than full current check the wiring If the wiring checks good the board is defective Contact your local dealer for service Smoke in the room Check all gasket seals Check that the vent connections are sealed Power failure Appliance has failed to reach 140 F within 15 minutes and the blower has shut off The exhaust blower is not operat...

Page 45: ...s not turning fast enough to generate the proper vacuum in the fire box Do a visual check to see if the motor is turning Check vacuum levels in the exhaust channel by bypassing the vacuum switch then remove the vacuum hose from vacuum switch When checking the vacuum exhaust place the open end of the vacuum hose on the gauge readings must be above 0 10 W C on low fire Ensure blower blades are clean...

Page 46: ...ASSED Your blowers will never shut off and if the fire went out the auger will continue to feed pellets until the hopper is empty if you leave the low limit switch bypassed If the fuse on the control board has blown remove the fuse If the fuse appears to be defective replace it with a 5Amp 250 Volt fuse Plug the appliance back in and try to run the appliance The vacuum switch has been tripped Vacu...

Page 47: ... expressed or implied with respect to this product its components or accessories are excluded Wolf Steel neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product Wolf Steel will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains...

Page 48: ...W415 0865 04 07 10 48 15 0 SERVICE HISTORY 43 1 ...

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