background image

 

 

 
 
 
 

 

 

 

 

 

www. gerlif ng.com 

Unit 1, 

'ƌĞĞŶƐĮ

eld Industrial Estate,  

Willowburn Avenue,  
ALNWICK, NE66 2DG  
Email: info@ gerli ing.com 

www.tigerlifting.com 

 

Page 3 of 18 

 

Safety Instructions 

 

 

Improper use of chain blocks could result in death or serious injury,  to  

avoid these hazards:  

Always

  be familiar with  chain block  operating controls, procedures and warnings.  

Always

  allow only competently trained people to operate the hoist.  

Always

  operate a hoist only if you are physically fit.  

Always

  inspect the hoist  before use. 

 

Always

  let the authorized personnel inspect the hoist periodically.

Always

  make sure the  chain block  suspension hook is se curely attached to a suitable support. The selection and calculation 

of the appropriate supporting structure are the responsibility of the operating company.  

Always

  maintain a firm footing or be otherwise secured when operating the chain block . 

Always

  make sure that load slings or other approved sling attachments are properly sized and seated in the hook saddle. 

Only approved and certified lifting tackle must be used.  

Always

  make sure that the hook latch, is closed and not supporting any part of the load.  

Always

  make sure that the load is free to move and will clear all obstructions.  

Always

  take up slack chain carefully, check load balance, then lift a few centimetres and check to be sure the brake will hold 

the load and that attachments to the load are firmly seated.   

Always

  avoid any swinging of the load or load hook. 

Always

  protect load chain from weld spatter or other damaging contaminants.  

Always

  report any malfunction, unusual performance  or damage of lifting equipment to the appropriate person promptly . 

Always

  inspect the  chain block  regularly, replace damaged or worn parts and keep appropriate records of maintenance.  

Always

  use genuine Tiger parts when repairing the chain block . 

Always

  apply lubricant to the load chain as recommended in this manual.  

Always

  make sure that you and others are clear of the load before lifting begins and stay clear of the suspended load.   

Always

  warn personnel of your intention to move a load in their area. The operator may start moving the load only after it has 

been attached correctly and all persons are clear of the danger zone.  

Always

  make sure that the chain length is long enough for the intended job.  

Always

  check that the hook latches are in proper working order before use (Refer to Chapter 4). Replace missing, damaged or 

broken hook latches.  

Always

  be sure that the hoist's rated capacity, which is found on the hoist's name plate /label  

and forged into the hooks, is in 

excess of the weight of the load. 

Always

  keep the load from hitting the chain.  

Always

  use two hoists which have rated capacities equal to or more than the load to be lifted whenever you must use two 

hoists to lift a load. This will provide adequate protection in the event that a sudden load shift or failure of one hoist 
occurs.  

Always

  check  the brake before use.

Always

  check for loose or missing parts before use.  

Always

  lubricate  the hoist regularly.

Always

  pay attention to the load at all times when operating the hoist. 

Always

  secure a hoist and loads properly after use.  

Always

  consult the manufacturer or your dealer if you plan to use a hoist in a dusty, moist or greasy environment.

 

Always

  consult the manufacturer or your dealer if you plan to use a hoist in an excessively corrosive environment.

 

Always

  operate the hoist with manual power.   

Always

  stop using the hoist immediately in case of functional defects or abnormal operating noise.  

Always

  observe that the chain hangs straight (without twists) from  chain block  to lower hook.  

Always

  lift in a straight line from hook to hook.  

Always

  make sure the  chain block  is free to swivel on the upper hook.  

Always

  fit load chains which have been approved by the manufacturer.  

! WARNING 

 

28/12/2017 

 

 

 
 
 
 

 

 

 

 

 

www. gerlif ng.com 

Unit 1, 

'ƌĞĞŶƐĮ

eld Industrial Estate,  

Willowburn Avenue,  
ALNWICK, NE66 2DG  
Email: info@ gerli ing.com 

www.tigerlifting.com 

 

Page 4 of 18 

 

 
 
 

Improper use of chain blocks could result in death or serious injury,  to  

avoid these hazards:  

Never

  attempt to lift more than the rated load capacity (WLL) of the suspension and the supporting structure.  

Never

  allow your attention to be diverted from operating the chain block . 

Never

  attempt to operate this equipment under the influence of alcohol or drugs.  

Never

  wrap the load chain around the load and hook onto itself as a sling/choker chain.  

Never

   insert  the point of the hook into a chain link.  

Never

  lift a load if binding prevents equal loading on  the load chain.  

Never

  let the load swing or come into contact with other objects.  

Never

  use the chain block  to lift, lower, support or transport people.  

Never

  lift a load over people. 

Never

  work near or under hoisted loads.  

Never

  use a damaged  chain block  or a chain block  that is not working correctly. 

Never

  use a  chain block  which has been taken out of service until it has been properly repaired or replaced.  

Never

  use a hoist if the hook latch is missing or  broken (if one is intended to be fitted).  

Never

  splice load or hand chain  by using pins, bolts, screw drivers or similar between links.  

Never

  attempt to lengthen the load chain or repair damaged load chain.   

Never

  force a hook or chain into place by hammering. 

Never

  use the chain block  with twisted, kinked, damaged, stretched or worn chain.  

Never

  swing a suspended load.  

Never

  support a load on the tip of the hook. 

Never

  suspend a load for an extended period of time.  

Never

  leave a suspended load unattended.   

Never

  run the load chain over a sharp edge ; use a sheave . 

Never

  weld or cut a load suspended by a hoist.  

Never

  use the hoist chain as a welding electrode or allow the chain or hook to be touched by a live welding electrode.   

Never

  allow the chain or hook to be used as an earth for welding.  

Never

  use the hoist with rusty chain.  

Never

  run the lower hook block into the chain block  frame or bring the load in contact with the  chain block . Case and/or 

chain guide damage may result.  

Never

  operate the chain block  beyond limits of load chain travel  or  run the hook assembly into the frame of the block.  

Never

  use the chain stop as an operational limit device.  

Never

  operate a hoist if chain is jumping, if there is excessive noise, or if jamming, overloading or binding occurs.   

Never

  use a hoist without both  load chain anchoring  points correctly fitted. 

Never

  use a hoist without a name plate /label or with illegible name plate /label .  

Never

  use modified or deformed hooks (refer to Chapter  4). 

Never

  use a motor to operate a manual  chain block . 

Never

  use a hoist near fire or where hot objects may touch it.  

Never

  use the hoist in temperatures below  -40°C (-40°F) or above +50 °C (+122 °F). 

Never

  adjust or repair a  chain block  unless qualified to perform chain block  maintenance.  

Never 

perform maintenance on the hoist while it is supporting a load  

Never

  use the unit for pulling free  a jammed load  

Never

  allow loads to drop when the chain is in a slack condition (danger of chain breakage and shock loading ). 

Never

  move the load into areas which are not visible to the operator.  

Never

  suspend more than one load lifting attachment in the hook of the hoist.  

Never

  reach into moving parts.  

Never

  throw a hoist or allow the unit to fall from height. Always place it properly on the ground.  

Never

  heat treat nor weld any part of the chain block , especially the load chain.  

! WARNING

 

28/12/2017

Summary of Contents for CB-0050

Page 1: ...ALNWICK NE66 2DG UK 44 1665 605130 Woo Sing Industrial Co Ltd 6F No 118 1 ZhongZheng Road Shilin Dist Taipei City Taiwan 886 2 2831 3035 PLEASE PASS ONTO OPERATOR TR7 Tiger Lifting North America INC 38381 N Robert Wilson RD Gonzales LA 70737 USA 1 225 647 1312 Distributed By Super Slings Inc 866 787 7544 ...

Page 2: ...l operation only Do not attempt to use a motorized mechanical device to operate the machine 9 Do not attempt to overload themachine as this could cause damage to person or machine 10 Do not use the chain block in explosive environments unless an A TEX version has been supplied 11 It is the responsibility of the operator to exercise caution use good practice common sense and be familiar with proper...

Page 3: ... r u s n e o t d e t t i m m o c e b t s u m y n a p m o c g n i t a r e p o e h T s n o trouble free operation of the product If the product s ability to do a job or to do so safely is in questi T I Y R T T N O D n o Definitions Indicates a potentially hazardous situation that if not avoided could re sult in death or serious injury It may also be used to alert against unsafe practices Competent P...

Page 4: ...en repairing the chain block Always apply lubricant to the load chain as recommended in this manual Always make sure that you and others are clear of the load before lifting begins and stay clear of the suspended load Always warn personnel of your intention to move a load in their area The operator may start moving the load only after it has been attached correctly and all persons are clear of the...

Page 5: ...ended Never run the load chain over a sharp edge use a sheave Never weld or cut a load suspended by a hoist Never use the hoist chain as a welding electrode or allow the chain or hook to be touched by a live welding electrode Never allow the chain or hook to be used as an earth for welding Never use the hoist with rusty chain Never run the lower hook block into the chain block frame or bring the l...

Page 6: ... B30 16 and the South African standard SANS 1594 All items come with a test certificate or an EC Declaration of Conformity stating compliance with the essential health and safety requirements of the Machinery Directive 2006 42 EC Tiger chain blocks are third party verified by SGS Certificate Number MDC 1302 Unpacking After opening the carton the product should be carefully inspected for damage whi...

Page 7: ...tion Face the hand chain wheel side of the hoist Lifting the load Pulling the hand chain in clockwise direction will raise the load Note Depending on the type of load picked up the lifting height may be reduced for units fitted with a chain container Lowering the load Pulling the hand chain in anticlockwise direction will lower the load Note The clicking sound of the pawl when a load is being rais...

Page 8: ...reduced by more than 10 or when the chain has elongated to a value greater than the discard levels shown in the tables below There are two alternative tables for either measuring the chain over 21 links or measuring the c hain over 7 pitches Chain should be clean free of twists and pulled taut before measuring Measuring the diameter of the chain dm d1 d2 2 Replace the chain if dm 0 9 d where d is ...

Page 9: ...ake sure that the HC 050 JL has been fitted in the correct orientation as shown in figure 1 below To achieve this the HC 050 JL stainless steel rivet heads must be facing the front of the chain block and the joiner link must sit vertically within the hand wheel pocket as seen in figure 2 below Figure 1 Figure 2 Regularly inspect the HC 050 JL In the event of any defects remove from service and ref...

Page 10: ...k that the A and B measurements are the same as shown in the diagram below will indicate if the hooks have stretched If AɩB the hook is fine If A B the hook needs to be replaced 5 Maintenance Never perform maintenance on the hoist while it is supporting a load Before performing maintenance attach a notice tag to the block to indicate that it must not be used while maintenance is in progress Servic...

Page 11: ...posal When the product comes to the end of its lifecycle after taking the unit out of service recycle or dispose of the parts of the unit respecting local and national environmental regulations 6 Manufacturer Testing and Verification This product was manufactured under our single unit control of quality and was passed with strict inspection in accordance with our inspection standards Capacity tonn...

Page 12: ...ss standard HOL kg Extra mass per metre HOL kg A B D E F1 F2 G Diameter mm No of falls CB 0050 0 5 21 93 66 52 78 24 38 305 6 3 1 3 10 8 1 86 CB 0100 1 0 25 93 66 63 87 28 45 340 6 3 1 3 11 8 1 86 CB 0150 1 5 32 98 73 78 102 34 51 385 7 1 1 3 16 2 2 10 CB 0200 2 0 34 101 79 87 113 35 53 420 8 0 1 3 20 0 2 39 CB 0300 3 0 34 98 73 60 148 36 56 465 7 1 2 3 23 3 3 20 CB 0500 5 0 37 101 79 122 209 49 7...

Page 13: ...diagram mm Hook throat Opening mm EZ Check measurement mm a b c d e f Normal Discard Normal Discard Normal Discard Normal Discard Normal Discard Normal Discard 0 5 8 8 5 13 5 12 8 19 18 15 14 29 32 47 50 1 0 8 8 5 13 5 12 8 23 21 5 17 16 34 37 52 55 1 5 10 10 5 15 5 14 7 26 24 2 21 19 5 39 43 59 63 2 0 10 10 5 17 5 16 6 30 28 2 22 20 5 42 47 64 69 3 0 12 5 13 5 20 19 37 35 32 30 42 47 76 81 5 0 19...

Page 14: ...e patent pending Tiger EZcheck 3 point marking system With this system a quick check that the A and B measurements are the same as shown in the diagram below will indicate if the hooks have stretched If AɩB the hook is fine If A B the hook needs to be replaced In addition to the above checks more than a 10 twist from the plane of hook is enough to warrant replacement of the hook ...

Page 15: ...et Gear Cover C 5 2 Pinion with Pinion Gear C 16 1 Cu er Pin C 28 1 Handwheel C 6 1 Load Gear C 17 1 Chain End Fixing Pin C 29 1 Hand Chain C 7 1 Pinion Sha C 18 1 Load Chain C 30 1 Washer for Pinion Sha Nut C 8 1 Pinion Sha Washer C 19 1 Load Chain Guide Pin C 31 1 Check Nut C 9 1 Gear Side Plate Assembly C 20 1 Wheel Side Plate Assembly C 32 1 Cu er Pin for Check Nut C 10 1 Chain Stripper C 21 1...

Page 16: ... Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 15 of 18 9 Inspection Log Test Certificate DOCNumber Model Number Product Description Date introduced into service Serial Number Date Comments Signature ...

Page 17: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 16 of 18 Owner s Notes ...

Page 18: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 17 of 18 Owner s Notes ...

Page 19: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 18 of 18 Owner s Notes ...

Page 20: ...strial Estate Willowburn Avenue ALNWICK NE66 2DG UK Phone 44 1665 605130 Fax 44 1665 603185 info tigerlifting com Representative in Europe www tigerlifting com Tiger N A Tiger Lifting North America INC 38381 N Robert wilson RD GONZALES LA 70737 USA Phone 1 225 647 1312 sales tigerliftingna com Taiwan Phone 886 2 2831 3035 Fax 886 2 2834 0188 info tigerlifting com tw 6F No 118 1 ZhongZheng Road Shi...

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