Tiger CB-0050 Page 15 Instruction Manual Download

Page: 15 / 20

www. gerlif ng.com

Unit 1,

'ƌĞĞŶƐĮ

eld Industrial Estate,

Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com

www.tigerlifting.com

Page 13 of 18

TR7 products are fitted with the patent pending Tiger “EZ check” 3 point marking system. With this system a quick check
that the A and B measurements are the same (as shown in the diagram below) will indicate if the hooks have stretched
If A

B the hook is fine; If A>B the hook needs to be replaced:

In addition to the above checks, more than a 10° twist from the plane of hook is enough to warrant replacement of the hook.

28/12/2017

www. gerlif ng.com

Unit 1,

'ƌĞĞŶƐĮ

eld Industrial Estate,

Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com

www.tigerlifting.com

Page 14 of 18

8. Exploded diagrams

For 500kg, 1.0t, 1.5t, 2.0t, 3.0t twin fall, 5t capacity units:

Par

C-1
C-2
C-4
C-5
C-6
C-7
C-8
C-9
C-1
C-1
C-1

Part No. Q’TY

Part Name

Part No. Q’TY

Part Name

Part No. Q’TY

Part Name

C-1

1 Label

C-13

1 Load Chain Guide

C-25

2 Pawl

C-2

6 Nut

C-14

1 Load Sheave

C-26

2 Snap Ring for Pawl Pin

C-4

1 Gear Cover

C-15

1 Top Hook Assembly

C-27

1 Ratchet Gear Cover

C-5

2 Pinion(with Pinion Gear)

C-16

1 Cu er Pin

C-28

1 Handwheel

C-6

1 Load Gear

C-17

1 Chain-End-Fixing Pin

C-29

1 Hand Chain

C-7

1 Pinion Sha

C-18

1 Load Chain

C-30

1 Washer for Pinion Sha Nut

C-8

1 Pinion Sha Washer

C-19

1 Load Chain Guide Pin

C-31

1 Check Nut

C-9

1 Gear - Side Plate Assembly

C-20

1 Wheel-Side Plate Assembly C-32

1 Cu er Pin for Check Nut

C-10

1 Chain Stripper

C-21

1 Disc Hub

C-33

1 Handwheel Cover

C-11

1 Load Chain Anchoring

C-22

2 Brake Disc

C-53

1 Chain-End-Fixing Screw for 3t Hook Yoke

C-12

1 Bo om Hook Assembly

C-23

1 Ratchet Gear

C-55

1 Chain-End-Fixing Screw for 5t Hook Yoke

C-12-1

1 Bo om Hook Pin

C-24

2 Pawl Spring

www. gerlif ng.com

Unit 1,

'ƌĞĞŶƐĮ

eld Industrial Estate,

Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com

www.tigerlifting.com

Page 14 of 18

8. Exploded diagrams

For 500kg, 1.0t, 1.5t, 2.0t, 3.0t twin fall, 5t capacity units:

Par

C-1
C-2
C-4
C-5
C-6
C-7
C-8
C-9
C-1
C-1
C-1

Part No. Q’TY

Part Name

Part No. Q’TY

Part Name

Part No. Q’TY

Part Name

C-1

1 Label

C-13

1 Load Chain Guide

C-25

2 Pawl

C-2

6 Nut

C-14

1 Load Sheave

C-26

2 Snap Ring for Pawl Pin

C-4

1 Gear Cover

C-15

1 Top Hook Assembly

C-27

1 Ratchet Gear Cover

C-5

2 Pinion(with Pinion Gear)

C-16

1 Cu er Pin

C-28

1 Handwheel

C-6

1 Load Gear

C-17

1 Chain-End-Fixing Pin

C-29

1 Hand Chain

C-7

1 Pinion Sha

C-18

1 Load Chain

C-30

1 Washer for Pinion Sha Nut

C-8

1 Pinion Sha Washer

C-19

1 Load Chain Guide Pin

C-31

1 Check Nut

C-9

1 Gear - Side Plate Assembly

C-20

1 Wheel-Side Plate Assembly

C-32

1 Cu er Pin for Check Nut

C-10

1 Chain Stripper

C-21

1 Disc Hub

C-33

1 Handwheel Cover

C-11

1 Load Chain Anchoring

C-22

2 Brake Disc

C-53

1 Chain-End-Fixing Screw for 3t Hook Yoke

C-12

1 Bo om Hook Assembly

C-23

1 Ratchet Gear

C-55

1 Chain-End-Fixing Screw for 5t Hook Yoke

C-12-1

1 Bo om Hook Pin

C-24

2 Pawl Spring

www. gerlif ng.com

Unit 1,

'ƌĞĞŶƐĮ

eld Industrial Estate,

Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com

www.tigerlifting.com

Page 14 of 18

8. Exploded diagrams

For 500kg, 1.0t, 1.5t, 2.0t, 3.0t twin fall, 5t capacity units:

Par

C-1
C-2
C-4
C-5
C-6
C-7
C-8
C-9
C-1
C-1
C-1

Part No. Q’TY

Part Name

Part No. Q’TY

Part Name

Part No. Q’TY

Part Name

C-1

1 Label

C-13

1 Load Chain Guide

C-25

2 Pawl

C-2

6 Nut

C-14

1 Load Sheave

C-26

2 Snap Ring for Pawl Pin

C-4

1 Gear Cover

C-15

1 Top Hook Assembly

C-27

1 Ratchet Gear Cover

C-5

2 Pinion(with Pinion Gear)

C-16

1 Cu er Pin

C-28

1 Handwheel

C-6

1 Load Gear

C-17

1 Chain-End-Fixing Pin

C-29

1 Hand Chain

C-7

1 Pinion Sha

C-18

1 Load Chain

C-30

1 Washer for Pinion Sha Nut

C-8

1 Pinion Sha Washer

C-19

1 Load Chain Guide Pin

C-31

1 Check Nut

C-9

1 Gear - Side Plate Assembly

C-20

1 Wheel-Side Plate Assembly

C-32

1 Cu er Pin for Check Nut

C-10

1 Chain Stripper

C-21

1 Disc Hub

C-33

1 Handwheel Cover

C-11

1 Load Chain Anchoring

C-22

2 Brake Disc

C-53

1 Chain-End-Fixing Screw for 3t Hook Yoke

C-12

1 Bo om Hook Assembly

C-23

1 Ratchet Gear

C-55

1 Chain-End-Fixing Screw for 5t Hook Yoke

C-12-1

1 Bo om Hook Pin

C-24

2 Pawl Spring

Summary of Contents for CB-0050

Page 1: ...ALNWICK NE66 2DG UK 44 1665 605130 Woo Sing Industrial Co Ltd 6F No 118 1 ZhongZheng Road Shilin Dist Taipei City Taiwan 886 2 2831 3035 PLEASE PASS ONTO OPERATOR TR7 Tiger Lifting North America INC 38381 N Robert Wilson RD Gonzales LA 70737 USA 1 225 647 1312 Distributed By Super Slings Inc 866 787 7544 ...

Page 2: ...l operation only Do not attempt to use a motorized mechanical device to operate the machine 9 Do not attempt to overload themachine as this could cause damage to person or machine 10 Do not use the chain block in explosive environments unless an A TEX version has been supplied 11 It is the responsibility of the operator to exercise caution use good practice common sense and be familiar with proper...

Page 3: ... r u s n e o t d e t t i m m o c e b t s u m y n a p m o c g n i t a r e p o e h T s n o trouble free operation of the product If the product s ability to do a job or to do so safely is in questi T I Y R T T N O D n o Definitions Indicates a potentially hazardous situation that if not avoided could re sult in death or serious injury It may also be used to alert against unsafe practices Competent P...

Page 4: ...en repairing the chain block Always apply lubricant to the load chain as recommended in this manual Always make sure that you and others are clear of the load before lifting begins and stay clear of the suspended load Always warn personnel of your intention to move a load in their area The operator may start moving the load only after it has been attached correctly and all persons are clear of the...

Page 5: ...ended Never run the load chain over a sharp edge use a sheave Never weld or cut a load suspended by a hoist Never use the hoist chain as a welding electrode or allow the chain or hook to be touched by a live welding electrode Never allow the chain or hook to be used as an earth for welding Never use the hoist with rusty chain Never run the lower hook block into the chain block frame or bring the l...

Page 6: ... B30 16 and the South African standard SANS 1594 All items come with a test certificate or an EC Declaration of Conformity stating compliance with the essential health and safety requirements of the Machinery Directive 2006 42 EC Tiger chain blocks are third party verified by SGS Certificate Number MDC 1302 Unpacking After opening the carton the product should be carefully inspected for damage whi...

Page 7: ...tion Face the hand chain wheel side of the hoist Lifting the load Pulling the hand chain in clockwise direction will raise the load Note Depending on the type of load picked up the lifting height may be reduced for units fitted with a chain container Lowering the load Pulling the hand chain in anticlockwise direction will lower the load Note The clicking sound of the pawl when a load is being rais...

Page 8: ...reduced by more than 10 or when the chain has elongated to a value greater than the discard levels shown in the tables below There are two alternative tables for either measuring the chain over 21 links or measuring the c hain over 7 pitches Chain should be clean free of twists and pulled taut before measuring Measuring the diameter of the chain dm d1 d2 2 Replace the chain if dm 0 9 d where d is ...

Page 9: ...ake sure that the HC 050 JL has been fitted in the correct orientation as shown in figure 1 below To achieve this the HC 050 JL stainless steel rivet heads must be facing the front of the chain block and the joiner link must sit vertically within the hand wheel pocket as seen in figure 2 below Figure 1 Figure 2 Regularly inspect the HC 050 JL In the event of any defects remove from service and ref...

Page 10: ...k that the A and B measurements are the same as shown in the diagram below will indicate if the hooks have stretched If AɩB the hook is fine If A B the hook needs to be replaced 5 Maintenance Never perform maintenance on the hoist while it is supporting a load Before performing maintenance attach a notice tag to the block to indicate that it must not be used while maintenance is in progress Servic...

Page 11: ...posal When the product comes to the end of its lifecycle after taking the unit out of service recycle or dispose of the parts of the unit respecting local and national environmental regulations 6 Manufacturer Testing and Verification This product was manufactured under our single unit control of quality and was passed with strict inspection in accordance with our inspection standards Capacity tonn...

Page 12: ...ss standard HOL kg Extra mass per metre HOL kg A B D E F1 F2 G Diameter mm No of falls CB 0050 0 5 21 93 66 52 78 24 38 305 6 3 1 3 10 8 1 86 CB 0100 1 0 25 93 66 63 87 28 45 340 6 3 1 3 11 8 1 86 CB 0150 1 5 32 98 73 78 102 34 51 385 7 1 1 3 16 2 2 10 CB 0200 2 0 34 101 79 87 113 35 53 420 8 0 1 3 20 0 2 39 CB 0300 3 0 34 98 73 60 148 36 56 465 7 1 2 3 23 3 3 20 CB 0500 5 0 37 101 79 122 209 49 7...

Page 13: ...diagram mm Hook throat Opening mm EZ Check measurement mm a b c d e f Normal Discard Normal Discard Normal Discard Normal Discard Normal Discard Normal Discard 0 5 8 8 5 13 5 12 8 19 18 15 14 29 32 47 50 1 0 8 8 5 13 5 12 8 23 21 5 17 16 34 37 52 55 1 5 10 10 5 15 5 14 7 26 24 2 21 19 5 39 43 59 63 2 0 10 10 5 17 5 16 6 30 28 2 22 20 5 42 47 64 69 3 0 12 5 13 5 20 19 37 35 32 30 42 47 76 81 5 0 19...

Page 14: ...e patent pending Tiger EZcheck 3 point marking system With this system a quick check that the A and B measurements are the same as shown in the diagram below will indicate if the hooks have stretched If AɩB the hook is fine If A B the hook needs to be replaced In addition to the above checks more than a 10 twist from the plane of hook is enough to warrant replacement of the hook ...

Page 15: ...et Gear Cover C 5 2 Pinion with Pinion Gear C 16 1 Cu er Pin C 28 1 Handwheel C 6 1 Load Gear C 17 1 Chain End Fixing Pin C 29 1 Hand Chain C 7 1 Pinion Sha C 18 1 Load Chain C 30 1 Washer for Pinion Sha Nut C 8 1 Pinion Sha Washer C 19 1 Load Chain Guide Pin C 31 1 Check Nut C 9 1 Gear Side Plate Assembly C 20 1 Wheel Side Plate Assembly C 32 1 Cu er Pin for Check Nut C 10 1 Chain Stripper C 21 1...

Page 16: ... Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 15 of 18 9 Inspection Log Test Certificate DOCNumber Model Number Product Description Date introduced into service Serial Number Date Comments Signature ...

Page 17: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 16 of 18 Owner s Notes ...

Page 18: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 17 of 18 Owner s Notes ...

Page 19: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 18 of 18 Owner s Notes ...

Page 20: ...strial Estate Willowburn Avenue ALNWICK NE66 2DG UK Phone 44 1665 605130 Fax 44 1665 603185 info tigerlifting com Representative in Europe www tigerlifting com Tiger N A Tiger Lifting North America INC 38381 N Robert wilson RD GONZALES LA 70737 USA Phone 1 225 647 1312 sales tigerliftingna com Taiwan Phone 886 2 2831 3035 Fax 886 2 2834 0188 info tigerlifting com tw 6F No 118 1 ZhongZheng Road Shi...

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Tiger CB-0050, Instruction Manual

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