S C H E D U L E D M A I N T E N A N C E
5-3
SERVICE INTERVAL
(Miles x 1,000)
Annually
5
10
15
20 50
Required Fluids, Lubricants, and Procedures
Engine Systems:
Engine Oil Filter
X
X
Replace engine oil filter per engine manual (1)
Engine Oil
X
X
Change engine oil per engine manual (1)
Exhaust Muffler & Piping
X
Inspect for pinholes, rust and leaks
Engine Air Filter
X
X
Check restriction indicator - replace filter as needed (7)
Fuel Tank Vent Lines
X
Inspect for "P" traps that may cause air locks and slow filling
Fuel Tank & Lines
X
Inspect for leaks around fuel inlet nipples and hoses
Engine Coolant
X
Test coolant inhibitor level and freeze protection every 6 months (11)
Primary Fuel Filter
X
X
Replace fuel filter per engine manual (1)
Secondary Fuel Filter
X
X
Replace fuel filter per engine manual (1)
Air Intake Piping (filter to turbo)
X
Inspect for rubbing, holes, broken or loose clamps. Repair any problems
immediately
Engine Crankcase Breather
Replace every 60,000 miles for ISL equipped models – N/A on ISX
Steering Systems:
Steering Gear
X
Inspect mount bolts for looseness & hydraulic hoses for leaks
Steering Gear Pump
X
Inspect for hydraulic hose leaks at fittings
Steering Shaft U-Joints
X
Inspect for loose fasteners
Steering Shaft Boot
X
Inspect for clearance between boot & shaft, lubricate w/ NGLI #2 grease
Steering Fluid
X
Check fluid level and inspect for leaks
Steering Fluid Change
X Change fluid at 5 years or 50,000 miles (9)
Suspension & Axles:
Coach Alignment
X
Align coach as needed (4)
Front Ride Height Adjust
X
Adjust to 10" measuring bag height from top plate to bottom of piston
Rear Ride Height Adjust
X
Adjust to 7" from bottom of rail to centerline of axle
Ride Height Valve Linkages
X
Grease linkage grommets w/D.A. Stewart Aqualube
Air Suspension Bags
X
Inspect for leaks at fittings and inspect bags for leaks or cracks
Front Axle Bearings
X
Inspect seals for leakage and repair as necessary (12)
Front Axle Tie Rods - Inspect
X
Inspect for looseness
Front Axle King Pins
X
Lubricate W/NGLI #2 grease or annually
Front & Rear Shocks
X
Inspect for leaks on shock tube, replace as needed
Drive Axle Lube
X
Inspect for leaks & check fluid level. Use synthetic oil only 75W90 (3)
Wheel Lug Torque
X
Re-torque all wheels nuts - Torque 450-500 lbs (2)
Tag Axle
X
Inspect for leaks and check fluid level in hubs. Use 80W90 non-synthetic gear
oil (10)
Summary of Contents for PowerGlide 2019
Page 6: ...T I R E C A R E 1 1 TIRE CARE Chapter 1 ...
Page 14: ...B R A K E S Y S T E M 3 1 Brake System Chapter 3 ...
Page 17: ...B R A K E S Y S T E M 3 4 Compressed Air System 36 and 40 Bus Non Tag Tank Drains ...
Page 18: ...B R A K E S Y S T E M 3 5 43 Bus Tag Tank Drains ...
Page 21: ...B R A K E S Y S T E M 3 8 ...
Page 37: ...C U M M I N S E N G I N E S 4 17 ...
Page 38: ...S C H E D U L E D M A I N T E N A N C E 5 1 Scheduled Maintenance Chapter 5 ...
Page 45: ...S C H E D U L E D M A I N T E N A N C E 5 8 Lubrication Points ...
Page 46: ...S C H E D U L E D M A I N T E N A N C E 5 9 Lubrication Points ...
Page 47: ...S C H E D U L E D M A I N T E N A N C E 5 10 Lubrication Points ...
Page 48: ...S C H E D U L E D M A I N T E N A N C E 5 11 Lubrication Points ...
Page 53: ...S C H E D U L E D M A I N T E N A N C E 5 16 ...
Page 54: ...P R E T R I P I N S P E C T I O N 6 1 Pre Trip Inspection Chapter 6 ...
Page 57: ...I N S T R U M E N T S C O N T R O L S 7 1 Instruments Controls Chapter 7 ...
Page 84: ...I N S T R U M E N T S C O N T R O L S 7 28 MENU MAP SETTINGS MENUS Settings Menus ...
Page 92: ...I N S T R U M E N T S C O N T R O L S 7 36 ...
Page 93: ...A I R S U P P L Y 8 1 Air Supply Chapter 8 ...
Page 95: ...A I R S U P P L Y 8 3 ...
Page 96: ...T A G A X L E 9 1 Tag Axle Chapter 9 ...
Page 98: ...W A R R A N T Y 10 1 Warranty Chapter 10 ...
Page 100: ...W A R R A N T Y 10 3 ...