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Thrane&Thrane Sailor 6081, Installation & User Manual

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Thrane&Thrane Sailor 6081 Installation & User Manual Download Page 39

Chapter 3:  Service and repair

32

Returning units for repair

Summary of Contents for Sailor 6081

Page 1: ...INSTALLATION USER MANUAL SAILOR 6081 Power Supply Unit and Charger ...

Page 2: ...SAILOR 6081 Power Supply Unit and Charger Installation and user manual Document number 98 130980 A Release date January 14 2011 ...

Page 3: ...content or accuracy of any translations or reproductions in whole or in part of this manual from any other source Copyright 2011 Thrane Thrane A S All rights reserved DISPOSAL Old electrical and electronic equipment marked with this symbol can contain substances hazardous to human beings and the environment Never dispose these items together with unsorted municipal waste household waste In order t...

Page 4: ...quipment in the presence of flammable gases or fumes Operation of any electrical equipment in such an environment constitutes a definite safety hazard KEEP AWAY FROM LIVE CIRCUITS Operating personnel must not remove equipment covers Component replacement and internal adjustment must be made by qualified maintenance personnel Do not service the unit with the power cable connected Always disconnect ...

Page 5: ...rinciple of operation and uses and features of the power supply Installation contains step by step guidelines how to install the power supply as a stand alone unit or in a combined setup and describes the connectors Service and repair contains information on support how to return units for repair and instructions how to exchange the fuses Appendices with Technical specifications and Upgrade instru...

Page 6: ...and Charger 6 Chapter 3 Service and repair Contact for support 25 Repair and servicing 25 Status indicators LED 26 Alarm messages 27 Exchanging the fuses 28 Returning units for repair 30 Chapter 4 Customizing battery settings Battery settings 33 Changing battery settings 34 App A Technical specifications SAILOR 6081 Power Supply Unit and Charger 37 SAILOR 6080 Power Supply 39 ...

Page 7: ...Table of Contents vi App B Upgrade Upgrade overview 41 Upgrading with additional SAILOR 6080 units 47 App C Approvals IEC 60945 55 Wheelmark 55 Glossary 57 Index 59 ...

Page 8: ...thernet interface There are relay outputs for AC outage and battery voltage alarm The power supply provides up to 1480 W in total The following models are available Depending on the output power needed the Power Supply Unit and Charger includes up to four SAILOR 6080 units and one connector panel The SAILOR 6081 can be upgraded on site to more output power by adding up to three Model Peak output p...

Page 9: ...age with a peak of 370 W for a minimum of 2 minutes It is AC powered The Power Supply has an on off switch It is lit when the power is turned on Battery charger In case of AC power failure or overload a battery connected to the SAILOR 6081 Power Supply Unit and Charger delivers the required power seamlessly Note that output power has a higher priority than the charging current To load deeply disch...

Page 10: ...tery voltage alarm Ethernet connector for monitoring and control information Battery charging function Short circuit protection Over temperature protection shutdown with automatic restart Switch over to battery power in case of AC supply failure No forced cooling required Link to control up to 8 Power Supply Unit and Charger units connected to the same battery Upgrade on site by service personnel ...

Page 11: ...pply fits into an installation with two segments which is a GMDSS requirement Each segment has its own power supply but often the two segments share the battery SAILOR 6081 Power Supply Unit and Charger 100V 240V AC DC out MF HF Radio Battery Battery voltage alarm AC alarm DC out VHF Radio DC out Emergency light 15 V DC out Inmarsat C system Ethernet GMDSS application example DC out SAILOR 6081 Po...

Page 12: ...llowing items are included in the delivery SAILOR 6081 Power Supply Unit and Charger Power Supply Unit and Charger Installation manual this manual Installation kit for adding up to 2 SAILOR 6080 units For SAILOR 6081 Power Supply Unit and Charger with 3 additional SAILOR 6080 units you must order the following option Installation kit Part number 406081 004 ...

Page 13: ...The SAILOR 6081 Power Supply Unit and Charger can be mounted as a single unit If you need more power than a SAILOR 6081 Power Supply Unit and Charger can deliver upgrade by adding up to 3 SAILOR 6080 units For details see Upgrade on page 41 Warning Never insert or remove a power supply while its power switch is in the On position Make sure the power switch is Off O first Important To ensure adequa...

Page 14: ...arger 7 2222 Installation Outline and dimensions The following drawing shows the wall mount tray of the SAILOR 6081 Power Supply Unit and Charger and the SAILOR 6080 Power Supply 355 0 3 300 0 3 248 0 3 271 0 3 327 5 0 3 595 0 3 64 35 0 3 10 0 3 7 0 3 SAILOR 6080 ...

Page 15: ...onnectors Connector overview example The following image shows a connector panel of a SAILOR 6081 with 2 additional SAILOR 6080 DC input from SAILOR 6080 SAILOR 6080 control data DC output 15 V DC output Battery Control interface and alarm connectors Status indicators LED ...

Page 16: ... rn et DC in pu t C on tro l d a ta A C in pu t S AIL O R 6 0 8 0 P o we r S up p ly GE N E RAL B A TT ERY E TH ERNET X LI NK S TA T US X LIN K PO W ER X4 C OMM O N O W O K C W OK S 2 S 1 X9 X8 RED BLACK WHITE BLUE X6 X14 X 13 X12 X11 X10 X2 B ATT ER Y P1 P2 P3 P4 Fuse 10A Fuse 10A Fuse 10A Fuse 20A Fuse 20A Fuse 20A Fuse 20A Fuse 50A Fuse 50A Fuse 50A Fuse 20A Fuse 20A Fuse 20A Fuse 20A C1 C2 C3 ...

Page 17: ...late as shown above 3 Connectors and jumpers AC input on SAILOR 6080 Power Supply DC output 50 A X10 2 x DC output 20 A X11 and X12 2 x DC output 10 A X13 and X14 15 V DC output 3 A X15 Battery connector X2 Battery temperature sensor S1 X9 Ethernet interface for monitoring and control X6 Interface for legacy battery panel and relay output for AC alarm X5 Relay output for battery voltage alarm X4 C...

Page 18: ... the connector marked MAINS AC This connector is used when adding a SAILOR 6080 Power Supply dual row spring loaded terminal Mains AC Connector type Spring loaded terminal dual row connector Wire cross section Up to 2 5 mm2 L Line AC power cord N Neutral AC power cord GND AC power cord Fuse 6 3 A It is accessible from outside the housing It is positioned next to the on off switch To remove the fus...

Page 19: ...le shield Fuse One 50 A fuse plate for DC output plus You must use the fuse with the Thrane Thrane part number S 33 205377 050 DC output X11 and X12 Connector type Spring loaded terminal Wire cross section Up to 6 mm2 DC output plus DC output minus M5 in chassis GND for drain wire cable shield GND for safety wire Fuses Two 20 A fuses one for DC output plus and one for DC output minus a a This outp...

Page 20: ...al Wire cross section Up to 2 5 mm2 DC output plus DC output minus M5 in chassis GND for drain wire cable shield GND for safety wire Fuses Two 10 A fuses for DC output plus and one for the DC output minus 15 V DC output X15 Connector type Spring loaded terminal Wire cross section Up to 2 5 mm2 15 V DC output plus 15 V DC output minus M5 in chassis GND for drain wire cable shield GND for safety wir...

Page 21: ...ge can be configured for further details see Customizing battery settings on page 33 Battery temperature sensor S1 X9 In order to optimize the battery charging profile a temperature sensor may be mounted on the battery and connected to X9 S1 It is part of the delivery and available as an option You can order it from Thrane Thrane part number 406081 010 BATTERY X2 Connector type Wire terminal Screw...

Page 22: ...cy battery panel and relay output for AC alarm X5 Attach the cable to the connector marked X5 according to the specifications in the table below Ethernet Wire color Connector type RJ 45 female Pin 1 Tx white orange Pin 2 Tx orange Pin3 Rx white green Pin 4 Not connected blue Pin 5 Not connected white blue Pin 6 Rx green Pin 7 Not connected white brown Pin 8 Not connected brown 1 8 AC ALARM X5 Conn...

Page 23: ... one battery one unit charges with 4 A the other unit draws 3 A The sum of all charging currents shown in the battery panel will be 1 A Relay output for battery voltage alarm X4 An alarm is generated if the battery voltage is outside the allowed voltage range Default voltage for battery alarm lower limit 23 5 V Default voltage for battery alarm upper limit 29 5 V Terminal 2 SHUNT Terminal 3 SHUNT ...

Page 24: ...installed SAILOR 6080 units to the Power Supply Unit and Charger For instructions how to connect control data from an additional SAILOR 6080 when upgrading see Upgrading with additional SAILOR 6080 units on page 47 Battery Alarm Connector type Spring loaded terminal Wire cross section Up to 0 75 mm2 Terminal 1 Closed when ok Terminal 2 Open when ok Terminal 3 Common Terminal 4 GND for drain wire c...

Page 25: ...em in order to control the charging load for the shared battery This ensures dynamic adjustments to the requirements for charging the battery and all DC outputs The cross link ensures that the maximum charging current is not exceeded The maximum charging current and the float voltage can be configured for further details see Customizing battery settings on page 33 For cross link use NMEA 2000 cabl...

Page 26: ...0 in one power supply in the primary segment This will break the isolation on the unit and provide a 15 V DC for the interface This supply is fused by an auto reset fuse with a maximum break current of 200 mA The jumper J500 marks also the default power supply in the primary segment The SAILOR 6081 can provide various status and alarm information To forward alarms correctly to the connected device...

Page 27: ...gment In configurations with several SAILOR 6081 units in one segment you must configure the individual SAILOR 6081 units with a software tool For further details see Setup of several SAILOR 6081 units in a segment on page 22 Jumper W503 for termination of cross link Terminate the cross link with a jumper in W503 in the first and the last Power Supply Unit and Charger Micro NMEA 2000 T connector P...

Page 28: ...ink SAILOR 6081 Power Supply Unit and Charger SAILOR 6081 Power Supply Unit and Charger MF HF radio VHF radio Inmarsat C system VHF radio InmarsatC System Battery J500 W503 J500 W503 Battery Segment 1 primary Segment 2 duplicated SAILOR 6081 Power Supply Unit and Charger SAILOR 6081 Power Supply Unit and Charger MF HF radio VHF radio Inmarsat C system VHF radio InmarsatC System Battery Cross link ...

Page 29: ...marsat mini C does the SAILOR 6081 power Once correctly set up the alarms and status information from the SAILOR 6081 are correctly displayed in the respective system SAILOR 6081 Power Supply Unit and Charger SAILOR 6081 Power Supply Unit and Charger VHF radio Inmarsat C system MF HF radio Battery Cross link Segment 1 primary J500 W503 J500 W503 SAILOR 6081 Power Supply Unit and Charger VHF radio ...

Page 30: ...C system MF HF radio Segment 1 primary J500 W503 J500 W503 Segment 2 duplicated SAILOR 6081 Power Supply Unit and Charger SAILOR 6081 Power Supply Unit and Charger VHF radio Inmarsat C system MF HF radio J500 W503 J500 W503 Battery Cross link Cross link Important Further configuration is needed as there is more than one SAILOR 6081 in one segment no jumper in J500 Read carefully Setup of several S...

Page 31: ...AC input Black 10 pin plug for control data One DC out DC1 or DC2 The following connectors on the SAILOR 6080 are not used AC alarm Battery One DC out DC1 or DC2 On off AC input AC DC 1 DC 2 Battery switch alarm Not used Not used Not used Note The two 30 A fuses of the SAILOR 6080 Power Supply are not used if the SAILOR 6080 is part of a SAILOR 6081 installation ...

Page 32: ...at supplied the Power Supply Unit and Charger For further information on warranty and service you may also use the Thrane Thrane home page at www thrane com Repair and servicing The device does not require maintenance and adjustment apart from routine checking of its installation Warning Never insert or remove a power supply while its power switch is in the On position Make sure the power switch i...

Page 33: ... LED Battery is fully charged The green LED is constantly lit Battery is being pre charged One flash of the green LED Battery is being charged Two flashes of the green LED Battery delivers power Three flashes of the green LED Battery not detected The LED is off Ethernet status LED Error free operation The green LED is constantly lit No Ethernet connection The LED is off Operation with errors One f...

Page 34: ...ttery alarm The battery voltage is above the configured limit of set value V Battery alarm The battery voltage is below the configured limit of set value V Battery alarm The battery temperature is above the configured limit of set value C Battery alarm The battery temperature is below the configured limit of set value C External alarm AUX 1 alarm External alarm AUX 2 alarm AC power supply alarm Po...

Page 35: ...by switching off as many devices as possible 2 Locate the fuse to be exchanged on the connector panel 3 Take out the blown fuse and put in a new of the same size Warning Use insulated tools and pay attention not to introduce accidentally a short circuit at the battery terminals Connector Fuse type Fuse size X11 X12 ATO blade 20 A P1 P2 P3 P4 ATO blade 20 A X13 X14 ATO blade 10 A X2 S 33 205377 050...

Page 36: ...e the fuse it is accessible from outside the housing It is positioned next to the on off switch 2 Turn the fuse holder and extract it 3 Take out the old fuse and insert a new one type 5x20 mm 6 3 AT 4 Insert and fasten the fuse holder Fuse AC input Not used Caution If the AC fuse is blown directly after being replaced there might be a critical fault in the Power Supply Return the unit for repair ...

Page 37: ...ranty issue Repacking for shipment The shipping carton has been carefully designed to protect the Power Supply and its accessories during shipment This carton and its associated packing material should be used when repacking for shipment Attach a tag indicating the type of service required return address part number and full serial number Mark the carton FRAGILE to ensure careful handling If the o...

Page 38: ...unit with cardboard and insert a 7 cm to 10 cm layer of shock absorbing material between all surfaces of the equipment and the sides of the container 4 Seal the shipping container securely 5 Mark the shipping container FRAGILE to ensure careful handling Failure to do so may invalidate the warranty ...

Page 39: ...Chapter 3 Service and repair 32 Returning units for repair ...

Page 40: ... available output power 8 A 1 A 40 A Maximum charging voltageb b All voltages at 20 C If a temperature sensor is mounted the voltages are compensated with 36 mV C 28 8 V 26 V 31 V Float voltageb 27 2 V 24 V 29 5 V Min battery alarm voltage 23 5 V 10 V 30 V Max battery alarm voltage 29 5 V 20 V 35 V Recharge voltagec c If the recharge voltage is higher than the float voltage recharging starts only ...

Page 41: ...R 6006 Message Terminal Use the touchscreen to enter the menu System then Power To display the screen for editing battery settings press Battery settings or anywhere else in the window Power supply Note You need the password 1234 for the Message Terminal to view and edit the battery settings 1 The recharge voltage is not displayed in the SAILOR 6006 Message Terminal ...

Page 42: ...g battery settings Changing battery settings 35 4444 Customizing battery Editing battery settings Edit the battery settings1 by using the touchscreen 1 The recharge voltage cannot be set in the SAILOR 6006 Message Terminal ...

Page 43: ...Chapter 4 Customizing battery settings 36 Changing battery settings ...

Page 44: ...ILOR 6081 2 SAILOR 6080 SAILOR 6081 3 SAILOR 6080 100 240 VAC continuous peak 2 min 300 W 370 W 600 W 740 W 900 W 1110 W 1200 W 1480 W 90 100 VAC continuous peak 2 min 270 W 333 W 500 W 616 W 730 W 899 W 960 W 1182 W Specifications Value DC output nominal 28 V or according to battery requirements Alarm In case of AC power failure or if battery power is outside allowed range IP rating in high volta...

Page 45: ...power on 40 to 80 C Dimensions SAILOR 6081 SAILOR 6081 1 SAILOR 6080 SAILOR 6081 2 SAILOR 6080 SAILOR 6081 3 SAILOR 6080 H 66 mm L 590 mm W 355 mm H 112 mm L 590 mm W 355 mm H 158 mm L 590 mm W 355 mm H 204 mm L 590 mm W 355 mm Weight SAILOR 6081 SAILOR 6081 1 SAILOR 6080 SAILOR 6081 2 SAILOR 6080 SAILOR 6081 3 SAILOR 6080 6 2 kg 10 1 kg 14 kg 17 9 kg Compass safe distance 30 cm Specifications Val...

Page 46: ...ut power at 90 VAC 100 VAC 270 W continuous 333 W peak 2 min DC output nominal without control if not used in SAILOR 6081 with up to 4 SAILOR 6080 31 2 VDC at 0 A 29 3 VDC at 10 A 28 7 VDC at 13 A AC input voltage 115 230 VAC nominal 100 240 VAC operating Alarm in case of AC power failure IP rating in high voltage 42 V IP 3X IP rating in other areas IP 2X IP rating when mounted vertically on a wal...

Page 47: ...ix A Technical specifications 40 SAILOR 6080 Power Supply Survival temperature power on 40 to 80 C Dimensions H 46 5 mm L 354 mm W 265 mm Weight Approx 3 7 kg Compass safe distance 30 cm Specifications Value ...

Page 48: ...up to 3 Power Supply units to increase the DC power output up to 1480 W The upgrade can be made on site by trained service personnel Model Peak output power Upgrade kit SAILOR 6081 Max 370 W SAILOR 6081 1 SAILOR 6080 Max 740 W Included Spare kits can be ordered S 676081 SAILOR 6081 2 SAILOR 6080 Max 1110 W SAILOR 6081 3 SAILOR 6080 Max 1480 W Not included Order number 406081 004 ...

Page 49: ...to Mains AC on the original power supply 1 2 Control data connector from SAILOR 6080 to the connector in the SAILOR 6081 marked C2 C3 or C4 3 DC output from SAILOR 6080 to the connector in the SAILOR 6081 marked P2 P3 or P4 For a detailed description how to proceed see Upgrading SAILOR 6081 with 1 SAILOR 6080 detailed on page 47 1 For easy access you may connect the incoming AC Power to the upperm...

Page 50: ...grade overview 43 BBBB Upgrade Upgrading a SAILOR 6081 with 1 SAILOR 6080 SAILOR 6081 SAILOR 6080 Mains AC DC1 DC2 SAILOR 6080 Mains AC AC Power Connector panel P1 C 1 DC1 Control data Control data P2 P3 DC2 C1 C2 C3 C4 P4 ...

Page 51: ... Upgrading a SAILOR 6081 with 2 SAILOR 6080 SAILOR 6081 SAILOR 6080 Mains AC DC1 DC2 SAILOR 6080 Mains AC SAILOR 6080 Mains AC Connector panel P1 C 1 DC1 Contr ol data DC1 DC2 C 1 Control data Control data P2 P3 DC2 C1 C2 C3 C4 P4 AC Power ...

Page 52: ...OR 6081 with 3 SAILOR 6080 SAILOR 6081 SAILOR 6080 Mains AC DC1 DC2 SAILOR 6080 Mains AC SAILOR 6080 Mains AC Connector panel P1 C 1 DC1 Control data DC1 DC2 C 1 Control data Contr ol data P2 P3 DC2 SAILOR 6080 Mains AC DC1 DC2 C 1 C ontrol data C1 C2 C3 C4 P4 AC Power ...

Page 53: ...N K POW ER X4 CO M MON O W O K C W O K S 2 S 1 X9 X8 RED BLACK WHITE BLUE X6 X14 X13 X 12 X11 X10 X2 BAT TER Y P1 P 2 P3 P4 Fuse 10A Fuse 10A Fuse 10A Fuse 20A Fuse 20A Fuse 20A Fuse 20A Fuse 50A Fuse 50A Fuse 50A Fuse 20A Fuse 20A Fuse 20A Fuse 20A C1 C2 C3 C4 X15 SAILOR 6080 SAILOR 6080 1 SAILOR 6080 2 SAILOR 6080 SAILOR 6080 1 SAILOR 6080 2 SAILOR 6080 3 SAILOR 6080 3 J500 ...

Page 54: ...ing SAILOR 6081 with 1 SAILOR 6080 detailed To add 1 SAILOR 6080 do as follows 1 Switch off the Power Supply Unit and Charger 2 Disconnect the battery 3 Remove the 4 mounting bolts holding the power supply on the wall mount tray 4 Prepare SAILOR 6081 a Take off the protective SAILOR 6081 SAILOR 6080 Mains AC DC1 DC2 SAILOR 6080 Mains AC AC Power Connector panel P1 C 1 DC1 Control data Control da t...

Page 55: ...a Put the SAILOR 6080 in place b Connect AC cables as shown in the illustration c Connect DC2 from SAILOR 6080 to P2 in SAILOR 6081 d Connect control data from SAILOR 6080 to C2 in SAILOR 6081 7 Attach the protective lids when all cables are connected 8 Fasten the SAILOR 6080 unit to the wall mount tray with the 4 mounting bolts M6x100 mm Important To ensure adequate cooling of the AC DC Power Sup...

Page 56: ... C3 in SAILOR 6081 3 Attach the protective lids when all cables are connected 4 Fasten all units to the wall mount tray with the 4 mounting bolts M6x140 mm Note Steady the upper SAILOR 6080 manually until the additional SAILOR 6080 is placed on top and the mounting bolts are inserted and fastened SAILOR 6081 SAILOR 6080 Mains AC DC1 DC2 SAILOR 6080 Mains AC SAILOR 6080 Mains AC Connector panel P1 ...

Page 57: ...rading with additional SAILOR 6080 units Upgrading SAILOR 6081 with 3 SAILOR 6080 units detailed Note When adding 3 SAILOR 6080 you need the installation kit 406081 004 which includes a mounting bracket and long mounting bolts ...

Page 58: ...xA 3 TT62 130305 1 Interconnection PCBA Cover 4 TT57 129418 1 Interconnection Board 5 TT53 200167 008 6 Washer_M8_DIN125_Iso_7089 6 TT51 206538 820 6 HEX CAP Screw 7 TT51 203689 035 11 M3x5 Screw Pan Torx A2 Blank 8 TT51 205284 510 5 Screw M5x10 9 TT51 206541 620 4 4 Unit Screw Stay 10 TT53 205320 050 1 Serrated Lock Washer DIN6798 Ø5 11 TT41 132720 2 4 Unit Wall Bracket 12 TT53 203741 006 4 Washe...

Page 59: ...Attach black flat cable 225 mm length to control data plug in SAILOR 6080 d Connect the cable for Mains AC for the next SAILOR 6080 see illustration 7 Connect the SAILOR 6080 units to SAILOR 6081 a Put all SAILOR 6080 units in place b Attach the mounting bracket and fasten it with the cap nuts b Connect AC cable for SAILOR 6080 units as shown in the illustration c Connect DC2 from SAILOR 6080 to P...

Page 60: ...two screws M3x7mm Torx 8 as shown in the picture To make room for the connector cables remove the appropriately sized U shaped cutout Example the cable AC Mains in the plastic protective lids and one DC connector Important To ensure adequate cooling of the AC DC Power Supplies an unobstructed space of minimum 5 cm must be maintained around all sides of the group of units except between the units a...

Page 61: ...Appendix B Upgrade 54 Upgrading with additional SAILOR 6080 units ...

Page 62: ... The Power Supply Unit and Charger is compliant with the IEC standard 60945 Wheelmark The Power Supply Unit and Charger is Wheelmark approved Refer to the certificate of the Wheelmark approved system of which the Power Supply Unit and Charger is a part ...

Page 63: ...Appendix C Approvals 56 Wheelmark ...

Page 64: ...nternational standards organization that prepares and publishes International Standards for all electrical electronic and related technologies IP International Protection Rating sometimes also interpreted as Ingress Protection Rating consists of the letters IP followed by two digits and an optional letter It classifies the degrees of protection provided against the intrusion of solid objects inclu...

Page 65: ...ndard A combined electrical and data specification for communication between marine electronic devices such as echo sounder sonars anemometer wind speed and direction gyrocompass autopilot GPS receivers and many other types of instruments It has been defined by and is controlled by the U S based National Marine Electronics Association V VHF Very High Frequency 30 300 MHz a straight line signal use...

Page 66: ...urrent max 33 charging voltage max 33 chassis ground 10 combining several power supplies 41 Compass safe distance 38 40 conformity 55 connector overview 8 cooling requirements several units 48 49 53 single unit 6 cross link cable 20 T connector 20 termination 20 customizing 33 D document number this manual i drain wire grounding 10 F features 3 float voltage 33 fuse AC input 11 AC exchanging 29 ba...

Page 67: ...Micro Device Cable 20 O outline 7 P peak output power increase 41 programming battery alarm 33 maximum charging current 33 protective lid remove 53 R recharge voltage 33 repackaging 30 repair 25 returning units for repair 30 S safety summary iii servicing 25 sharing a battery 18 specifications 37 support contact 25 T technical specifications 37 termination cross link 20 U unpacking 5 upgrade 41 W ...

Page 68: ...98 130980 A Thrane Thrane A S info thrane com www thrane com ...

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