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Contents

 

1.

 

GENERAL INFORMATION ................................................................................... 3

 

1.1.

 

Proper use of the appliance ................................................................................ 3

 

1.2.

 

Safety warnings ................................................................................................ 3

 

1.3.

 

Data label ........................................................................................................ 3

 

1.4.

 

Document information ....................................................................................... 3

 

2.

 

TECHNICAL FEATURES AND DIMENSIONS ......................................................... 4

 

2.1.

 

Technical features ............................................................................................. 4

 

2.2.

 

Function principle .............................................................................................. 4

 

2.3.

 

Dimensions ...................................................................................................... 5

 

2.4.

 

Fuel ................................................................................................................. 6

 

3.

 

BOILER MOUNTING ........................................................................................... 7

 

3.1.

 

Transportation and delivery ................................................................................ 7

 

3.2.

 

Boiler room ...................................................................................................... 8

 

3.3.

 

Chimney .......................................................................................................... 9

 

3.4.

 

Mounting the burner ........................................................................................ 10

 

4.

 

INSTALLATION ................................................................................................ 11

 

4.1.

 

Hydraulic connections ...................................................................................... 11

 

4.2.

 

Return temperature protection .......................................................................... 11

 

4.3.

 

Filling the system ............................................................................................ 11

 

4.4.

 

Connection diagrams ....................................................................................... 12

 

5.

 

ELECTRICAL CONNECTIONS ............................................................................ 15

 

5.1.

 

General instructions ......................................................................................... 15

 

5.2.

 

Electrical connection diagram ............................................................................ 15

 

6.

 

Controller ........................................................................................................ 16

 

6.1.

 

General description ......................................................................................... 16

 

6.2.

 

Description of buttons ...................................................................................... 16

 

6.3.

 

Operation functions ......................................................................................... 17

 

6.4.

 

Menu parameters ............................................................................................ 18

 

7.

 

BOILER START-UP ........................................................................................... 20

 

7.1.

 

Initial lighting checks ....................................................................................... 20

 

7.2.

 

Start-up the boiler ........................................................................................... 20

 

7.3.

 

Fuel loading .................................................................................................... 21

 

7.4.

 

Feeder filling procedure .................................................................................... 21

 

7.5.

 

Operation mode .............................................................................................. 21

 

7.6.

 

Checks to carry after initial start-up .................................................................. 22

 

8.

 

SERVICE AND MAINTENANCE .......................................................................... 23

 

8.1.

 

Cleaning the boiler .......................................................................................... 23

 

8.2.

 

Cleaning the chimney box ................................................................................ 24

 

8.3.

 

Cleaning burner's chamber ............................................................................... 24

 

8.4.

 

Maintenance intervals ...................................................................................... 25

 

8.5.

 

Basic service procedures .................................................................................. 25

 

8.6.

 

Maintenance after long stop .............................................................................. 26

 

9.

 

TROUBLESHOOTING ........................................................................................ 27

 

CE  DECLARATION OF CONFORMITY

 ............................................................................... 28

 

 

 

 

Summary of Contents for PELLET COMPACT PLC 25

Page 1: ...PELLET BOILER PELLET COMPACT PLC INSTALLATION AND USER MANUAL VERSION 2 2 UPDATE 20 08 2017...

Page 2: ...ams 12 5 ELECTRICAL CONNECTIONS 15 5 1 General instructions 15 5 2 Electrical connection diagram 15 6 Controller 16 6 1 General description 16 6 2 Description of buttons 16 6 3 Operation functions 17...

Page 3: ...e appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you respect...

Page 4: ...g door and flange for exhaust fan installation Door for access to the fire chamber for cleaning the heat exchanger and the burner Ash box positioned on the lower part of the boiler Glasswool body insu...

Page 5: ...0 550 1500 1100 1 139 PLC 35 670 1270 820 650 1500 1200 1 139 PLC 50 750 1350 970 850 1500 1260 2 159 PLC 80 855 1455 1055 1050 1500 1550 2 193 1 TECHNICAL DATA Boiler type Nominal Output Tmax Pmax Ef...

Page 6: ...if using pellets with low ash content DIN quality certification the burner needs cleaning once every week If low quality pellets are used this might be needed up to once a day The PLC boiler can work...

Page 7: ...ng with attention Keep the packaging material away from chidren since it can be dangerous After having unpacked everything make sure that the appliacne is intact and undamaged In case of doubt do not...

Page 8: ...oom must be provided with a drainage channel All safety devices must be connected to this channel The boiler room must have an appropriate fire extinguishing system according to the regulations in for...

Page 9: ...n with the boiler s chimney pipe must be air tight The chimney must be equipped with a cleaning door at its base Also cleaning doors are recommended where there are changes in direction and ash can be...

Page 10: ...must be inserted in the silo before you fill it with pellets The feeder must be positioned with inclination optimum at 30 45o to the floor The pellet feeder cannot be positioned at angle more than 45o...

Page 11: ...ife and can cause warranty loss 4 3 Filling the system After completing all the hydraulic connections the circuit may be filled with water After filling the system open the radiators air valves to get...

Page 12: ...egend 1 PLC boiler 2 Closed expansion vessel 3 Safety kit 4 5 Recirculation pump and 3 way thermostatic valve 6 Filter Y 7 Chemical phosphate filter 8 Automatic water filling valve 9 Mechanical filter...

Page 13: ...filling valve 9 Mechanical filter with nylon Ny 10 Buffer tank heat storage 11 Dual safety valve pressure temperature 12 Circulation pump for heating sanitary water 13 Automation for heating sanitary...

Page 14: ...uffer tank heat storage 11 Dual safety valve pressure temperature 12 Sanitary hot water boiler 13 Mechanical filter with nylon Ny 14 Chemical phosphate filter 15 Automatic water filling valve 16 Circu...

Page 15: ...to norms EN 60529 and EN 60335 1 and protection norms IP 40 and IP 44 All wiring must be waterproof insulated Exposed cables should be protected within plastic channel The main electrical supply of t...

Page 16: ...n Function 1 Changes the burner s working mode STOP IGNITION AUTOMATIC WORK 2 Return to the previous menu 1 Entry on the Menu s parameters 2 Saves the change of a parameter 1 In the Ignition MODE acti...

Page 17: ...W buffer if the function is active On the screen appears which function is currently used by the driver The burner may work in three working modes STOP IGNITION AUTOMATIC WORK The mode changes when th...

Page 18: ...burner s working mode is in the mode of continuous work BURNING OFF Putting off the burner Active in the STOP mode or in the temporal working mode of the burner STANDBY Standby of the burner for the d...

Page 19: ...emperature HEATING WATER TEMPERATURE CH FURNACE HYSTERESIS The CH FURNACE HYSTERESIS must be more than 10o C Continuous mode The burner reaches the desired HEATING WATER TEMPERATURE and goes down at 3...

Page 20: ...the plastic pipe is not connected to burner s feeding pipe 3 Fill the feeder up with wood pellet by following the direction of paragraph 16 Feeder s Filling Procedure The filling of the feeder lasts...

Page 21: ...burner loading must be done only through the pellet feeder 7 4 Feeder filling procedure 1 Remove the plastic tube connection the burner with the feeder 2 Burner must be at stop mode So Stop appears on...

Page 22: ...ng procedure takes place for few seconds 7 6 Checks to carry after initial start up During the first start up you need to carefully check the air tightness of all the connections especially the doors...

Page 23: ...ned Open the door to have access to the heat exchanger Remove the turbinators from the tubes and clean the tubes with the brush Afterwards clean the surfaces of the fire chamber with the the scraper a...

Page 24: ...x 8 3 Cleaning burner s chamber 1 The burner can be either at Work or Maintain or standby 2 Press the button MODE continuously till STOP MODE appears on the screen 3 It is written Burning off till the...

Page 25: ...he safety valves of the boiler must open Make sure the boiler pump is working In case of blackout open all the valves of the system to let hot water out of the boiler In any case a blackout protection...

Page 26: ...thermostats function properly Make sure the bulbs are properly positioned in the case Make a general check of the chimney and make sure it is clean and free of obstacles Verify the pressure in the he...

Page 27: ...higher than 70o C Back fire protection This is happened either the chimney s draught is no the appropriate or the burner hasn t been cleaned If the temperature goes down to 60 o C and the photo sensor...

Page 28: ...combustibili solizi cu nc rcare manual i automat cu puterea util mai mic sau egal cu 500 kW Terminologie cerin e ncercare i marcare Heating boilers Part 5 Heating boilers for solid fuels hand and aut...

Page 29: ...THERMOSTAHL ROMANIA SISTEME TERMICE S R L DRUMUL OSIEI 57 59 sector 6 Bucure ti 062395 Rom nia www thermostahl ro...

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