THERMOSTAHL MULTIPLEX MCL Instruction Manual Download Page 12

It is forbidden to use scraps from rubber, plastic materials etc as they produce 

pollution and deteriorate the boiler.  

There won’t be used wood scraps that were chemically treated.  
It can be used higher caloric power fuels than wood, eg. Coal (anthracite, brown 

coal, pit coal) or  coke but  Thermostahl  Company must  be  announced before  about 
this, because there must be made some adjustments to the combustion chamber.  

Burning  coal  with  low  caloric  power  (brown  coal,  lignite,  peat)  results  in  decreasing  of 

the thermal power of the boiler.  

In the MCL boilers it is not recommended to burn powder coal or coal under the 

granulation of 20 mm. 

 

 

 

3.4 CONSTRUCŢON 

 

3.4.1 The boiler body  

The MULTIPLEX boiler is horizontal, with smoke pipes.  
The  main  body  of  the  boiler  is  made  of  killed  steel  plates  St  37.2  STAS  500/2-

80~S235 JR SR EN 10025/90 hot rolled, conform DIN 17100. The cutting is made with a 
high technology LASER machine. The THERMOSTAHL boiler is designed in such a way 
that  all  its  parts  in  touch  with  flames  to  be  cooled  by  water.  The  profile,  number  and 
length  of  the  smoke  pipes  are  designed  specially  for  a  maximal  exploitation  of  the 
exhausts.  

The welding are made conform the standards 288-

1 şi 288-3 şi DIN 50120, 50121-

50145, SR EN 1011.1/2001, by using electric welding machines (MIG-MAG), for realizing 
a  penetration  of  the  steel  plate  on  all  its  thickness.  The  welding  quality  is  checked  in 
conformity with DIN 8563. The welding process is conform 131-ISO 4063.  

The  smoke  box  is  screwed  and  has  a  special  door  for  cleaning,  isolated  with 

asbestos plate, who also works as a safety door (preventing explosion). The smoke box 
pipe is wide enough to ensure the smoke evacuation resulted after the burning process. If 
the  drought  is  very  strong,  the  evacuation  speed  of  the  smoke  can  be  slowed  down  by 
adjusting a butterfly dumper who is fitted above the pipe of the chimney. The water circuit 
is opposed the exhausts.  

Every boiler is separately tested at a hydraulic pressure of 4-5 bar (according to the 

type)  for  checking  the  resistance  and  waterproofing.  A  strong  insulation  covers  all  the 
water tank.  

Summary of Contents for MULTIPLEX MCL

Page 1: ...MULTIPLEX MCL INSTRUCTION MANUAL ver 1 1...

Page 2: ...tory The name THERMOSTAHL means GUARANTEE for the buyer THERMOSTAHL provides heating solutions for more than 20 years on the market The production experience and the expertise gives us the opportunity...

Page 3: ...TIVES SPECIFICATIONS 3 PREFACE 4 1 DESCRIPTION 5 2 DELIVERY TRANSPORT 5 3 FEATURES OF THE BOILER MULTIPLEX 9 4 BOILER LOCATION 12 5 CHIMNEY 14 6 BOILER ASSEMBLING 16 7 CONTROL PANEL 16 8 MAINTENANCE G...

Page 4: ...Electrical conections between burner and boiler Standard 763 Central heating boilers Minimum dimensions of the combustion chamber Standard 234 Central heating boilers Terminology nominal power techni...

Page 5: ...Familiarize yourself with its operations and controls and follow strictly the instructions given If you have any questions or you need more information about particular points concerning the THERMOSTA...

Page 6: ...is designed in such a way that all the surfaces that come in contact with the flame to be cooled by water including the grid where the ash and the remains of burning are The two ways of exhaust from t...

Page 7: ...e the boiler during transport on the transport means so as not to slip Consider seriously that the gravity centre is above the geometric centre That means there is need of a special care during transp...

Page 8: ...780 210 209 180 2 360 11 370 x 625 1150 600 0 37 900 230 233 200 2 420 13 5 370 x 625 1400 600 0 37 900 260 256 220 2 450 14 370 x 625 1400 600 0 37 900 290 291 250 3 620 17 370 x 625 1100 950 0 37 14...

Page 9: ...480 295 130 2 260 910 1600 1850 1900 810 1730 610 100 1570 930 1500 1480 295 130 2 290 1100 2000 2000 1840 1000 2250 830 150 1570 930 1250 1210 345 130 2 350 1100 2000 2000 2090 1000 2250 830 150 2160...

Page 10: ...ucing the number of ignition starts of the burner in case of adapting of a burner Reliability Energy savings Enviromental friendly Modern Design Solid Construc ion Easy maintenance Big fire box Large...

Page 11: ...d pipe that crosses the rear plate and the combustion chamber and which has an optimal length to ensure a better air intake The ventilator is controled by the control panel and the conection of the ve...

Page 12: ...ned in such a way that all its parts in touch with flames to be cooled by water The profile number and length of the smoke pipes are designed specially for a maximal exploitation of the exhausts The w...

Page 13: ...ance fireproof doors and without woods for windows The boilers having the caloric flow of 0 1 Gcal h can be located in rooms having other destinations in which it will be arranged an appropriate space...

Page 14: ...would be listed the work instructions that will consider the speciffic of the boilers in the room There will be also listed internal instructions concerning the operators task and the way of operatin...

Page 15: ...ds grass etc The cleaning of the chimney esspecially in the exit points from the boiler and the elbows where the exhaust gases change their course A clean chimney means a correct draught The insulatio...

Page 16: ...sons for malfunction of solid fuels boilers 1 Small active height of the chimney 2 Untight masonry of the chimney 3 Too narow masonry of the chimney 4 The existence of foreign parts or narowing of the...

Page 17: ...70 boilers we have only one cover for the sides For the other boiler series we have two or three covers for the sides 7 THE CONTROL PANEL Digital Electronic Controller PWC 1000 Operating instructions...

Page 18: ...maximum exhaust temperature that the fan power starts to decrease 08 IGNITION TIME Maximum time of the process ignition Fan power is determined only by the ignition air setting at this process 09 IGNI...

Page 19: ...ng Increased fuel consumption Increasing temperature of exhausts Carbon layers Reduced draught Maintenance instructions Disassemble the burner if necessary Open the doors Disassemble the turbulators f...

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