background image

BOILER START-UP 

 

18 

 

6.

 

BOILER START-UP 

6.1.

 

Initial lighting checks 

Before you start the boiler, make the following checks:  

 

Check all the hydraulic connections and make sure they are tight. Make sure there is no 
leakage or moisture on the pipes or other equipment.  

 

Make sure that the connection with the chimney is air-tight and the chimney installation is 
properly made.  

 

Check that the controller bulbs are well inserted and secured in the boiler’s bulb. 

 

Make sure that the pressure in the network is correct.  

 

Check that the boiler pump and the central heating pumps function properly. 

 

Make sure that the connection with the expansion vessel is correct and the expansion volume 
is sufficient for the boiler. No valves should be installed between the boiler and the expansion 
vessel. 

 

Make sure the boiler’s separation valves are open. 

 

Make sure that there is sufficient air supply and natural ventilation in the boiler room.  

                  

 

Do not store inflammable materials or fuel close to the boiler! Before you light 

the boiler make sure the boiler room is clear and safe. 

 

6.2.

 

Start-up 

To correctly start up the ECOWOOD boiler follow the next steps: 

 

Make sure the control panel switch is set to STOP and that fan does not function. 

 

Make sure the chimney damper is positioned in horizontal position (completely open). 

 

Open  the  upper  door  (fire  chamber)  and  introduce  a  sufficient  amount  of  small  and  thin 
pieces of wood.  

 

Using sheets of thin paper light the wood placed inside the boiler.  

 

Close the door of the boiler.   

 

Wait several minutes until the flame develops and produces some embeds.  

 

After formation of embeds, load the fire chamber with wood. Position them on top of the 
grate.  

 

Close the door and secure it with the handles.  

 

Activate the airflow by pushing the START button.     

 It is prohibited to light the boiler with inflammable or explosive liquids.  

  

6.3.

 

Checks to carry after initial start-up 

During  the  first  start-up  you  need  to  carefully  check  the  air-tightness  of  all  the  connections, 

especially the doors and the connection with the chimney. 
Check that the thermostats function properly and devices operate accordingly. Wait for the boiler 
to reach the preset temperature and make sure the fan stops properly and the flame falls down.  
Check  the  temperature  and  pressure  rise  in  the  network.  Make  sure  it  is  according  to  the 

indications. Check if there is any water leakage in the network.  
After burning of the fuel is completed, check the situation inside the boiler. If the walls are too 
black, it means that there is insufficient air supply. If there is condensation forming on the boiler 
walls,  it  means  that  the  pump  operation  starts  at  a  low  temperature  or  the  fuel  has  too  big 
humidity content. Make sure you set the pump according to the indications and you install a 

return temperature protection system as indicated.  
 
 
 
 

Summary of Contents for ECOWOOD PLUS

Page 1: ...SOLID FUEL BOILER ECOWOOD STANDARD PLUS INSTALLATION AND USER MANUAL VERSION 2 2 UPDATE 20 08 2017...

Page 2: ...ONNECTIONS 13 5 1 General instructions 13 5 2 Control panel functions PLUS VERSION 13 5 3 Electrical connections PLUS VERSION 15 5 4 Hydraulic function scheme 16 5 5 Connecting exhaust temperature sen...

Page 3: ...f the appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you resp...

Page 4: ...etrical construction causes a high yield DESCIPTION OF COMPONENTS Steel boiler body with cylindrical heat exchanger Removable rear smoke box with inspection cleaning door Upper door for ignition fuel...

Page 5: ...45x475 1380 1320 650 1015 1300 1190 2 220 ECW 60 345x475 1380 1320 650 1015 1400 1290 2 220 Nominal output is obtained with good quality wood with 15 humidity TECHNICAL DATA Boiler Type Nominal Output...

Page 6: ...nominal data presented in this manual are calculated for humidity content 15 For proper and efficient function and a long lifespan it is strictly recommended that only dry wood is used with a humidit...

Page 7: ...n In the documentation folder you will find Technical manual Warranty leaflet 3 2 Boiler room 3 2 1 General requirements The boiler must be installed in a special and separate room This room must be c...

Page 8: ...boiler s efficient and safe function The chimney must be positioned if possible in the interior of the building It must be vertical with no changes in the direction The cross section of the chimney c...

Page 9: ...BOILER MOUNTING 9 Each boiler should be connected to an independent chimney Connection of multiple boilers to the same chimney is not recommended Fig 3 Chimney distances Fig 4 Chimney connection...

Page 10: ...of the boiler a three way thermostatic valve Having a return temperature less than 55o C is very dangerous for the boiler long life and can cause warranty loss 4 3 Filling the system After completing...

Page 11: ...ERSION ECOWOOD STANDARD is equipped with an air door on the lower part and is delivered with chain thermostatic regulator Install the regulator at the connection pipe on the upper side of the boiler a...

Page 12: ...ssure reducer 17 Drainage valve F Filter 18 Cold water valve A Air relief valve 19 24 One way valves FD Water softener 4 5 2 Closed expansion vessel connection Legend 1 9 Separation valves B Hot water...

Page 13: ...ERMOSTAHL ROMANIA SRL declines any liability for damage caused to people animals and goods due to defects caused by faulty electrical connections or lack of connecting the boiler to an efficient groun...

Page 14: ...thermostat 11 Service menu symbol 12 Hot utility water temperature sensor 13 Boiler pump symbol 14 Hot utility water pump symbol HUW 15 Boiler temperature sensor 16 Exhaust temperature sensor 17 Airfl...

Page 15: ...n Terminals L N and number 1 8 are intended only for connecting devices with mains supply 230V Terminals 9 20 are intended for cooperation with low voltage devices below 12 V Tips of the connected wir...

Page 16: ...preset boiler temperature in order to fill the hot utility water tank After filling the hot utility water tank the hot utility water pump can continue work for a preset time in order to collect heat f...

Page 17: ...n sensor should be installed in such distance from the boiler at which it is not directly exposed to flames and where the emission temperature does not exceed 450 C 5 6 Connecting temperature sensors...

Page 18: ...he upper door fire chamber and introduce a sufficient amount of small and thin pieces of wood Using sheets of thin paper light the wood placed inside the boiler Close the door of the boiler Wait sever...

Page 19: ...method is based on boiler temperature indications T1 it consists in constant smooth modulation of the fan revolutions in order to stabilize the preset boiler temperature The regulator itself selects t...

Page 20: ...preset emission temperature and increase it in the opposite case The preset boiler temperature is in this method of secondary importance it prevents exceeding undesirable temperature of the boiler It...

Page 21: ...upply The flame is too fast dry and might make a noise 6 7 Supervision mode After the boiler has reached the preset temperature it will enter in SUPERVISION mode In the SUPERVISION mode the fan is ena...

Page 22: ...move the turbinators from the tubes and clean the tubes with the appropriate tool Afterwards clean the exterior surface of the cylindrical heat exchanger with the exchanger cleaning tool as shown in F...

Page 23: ...and pumps function properly 7 3 2 Weekly maintenance The boiler must be cleaned every 3 4 days or at least once a week depending on the ash quantity accumulated on the boiler walls and in the heat ex...

Page 24: ...hly all the surfaces of the boiler as described in the corresponding paragraph Also clean the chimney box and all the chimney parts where ash might be deposited After cleaning all the ash empty the as...

Page 25: ...the boiler but low temperature at the radiators too high hydraulic resistance in the heating network thermostatic mixing valve is connected wrong increase the pump speed check replace the mixing valve...

Page 26: ...care utilizeaz combustibili solizi cu nc rcare manual i automat cu puterea util mai mic sau egal cu 500 kW Terminologie cerin e ncercare i marcare Heating boilers Part 5 Heating boilers for solid fuel...

Page 27: ...THERMOSTAHL ROMANIA HEATING SYSTEMS S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

Reviews: