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Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after 

correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.

The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and 

examination.

Upon consumer supplying proof of purchase as provided herein, Manufacturer will repair or replace the parts listed below which are proven 

defective during the applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for 
shipping costs.

 The original consumer-purchaser will be responsible for all shipping charges of parts replaced under the terms of this 

limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not 

transferable. Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice and register 
your new product immediately. Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase. 
Register online at http://www.charbroil.com or complete and return via mail the Product Registration Card located on the last page of the Use & Care 
manual included with this product and retain your sales receipt for proof of purchase.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions 

or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the 
discoloration of stainless steel surfaces.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges of 

parts replaced under the terms of this limited warranty.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Service calls to your home.
2. Repairs when your product is used for other than normal, single-family household or residential use.
3. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not in accordance with 

electrical or plumbing codes, or use of products not approved by the manufacturer.

4. Any food loss due to product failures.
5. Replacement parts or repair labor costs for units operated outside the United States or Canada. 
6. Pickup and delivery of your product.
7. Repairs to parts or systems resulting from unauthorized modifications made to the product.
8. The removal and/or reinstallation of your product.
9. Shipping cost, standard or expedited, for warranty and replacement parts.

DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES

Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for 

any consequential or incidental damages arising from the breach of either this limited warranty or any applicable warranty, or for failure or damage 
resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE 
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH
IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED 
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE
DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise 

remedies in addition to or inconsistent with those stated above.

Manufacturer’s maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer.

This warranty only applies to units purchased from an authorized retailer and or re-seller.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or 

exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary 
from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this 
product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-
purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment 
selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should write to:

Char-Broil Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked 

on the outside of the package and the package is shipped freight/postage pre-paid to the address above.

All Parts - 1 year

LIMITED WARRANTY

24  • 461821707

Summary of Contents for 461821707

Page 1: ...follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted...

Page 2: ... injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Model Number Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor contin...

Page 3: ...1 23 Limited Warranty 24 Registration Card 27 461821707 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts sup...

Page 4: ...e LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL lis...

Page 5: ...t and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cyli...

Page 6: ...e by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and re tighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new ...

Page 7: ... off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup must be inserted into grease clip and emptied ...

Page 8: ...ry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners de greasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulate...

Page 9: ... offered by manufacturer When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance Store grill indoors ONLY if L...

Page 10: ...1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh sho...

Page 11: ...13 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 D456 202S D460 313 D461 359 and D504 048 Canada 87743 87744 92607 92608 and 1 316 424 Other Patents Pending Assembly instru...

Page 12: ...12 461821707 PARTS DIAGRAM Model No 461821707 Q EE H R CC DD S BB AA A X B V U T P Y Z W M C G F I N E D GG FF J L K F O ...

Page 13: ...uts B Push end caps into the bottom of the right legs C Place left leg assembly into bottom shelf Insert axle bolts into wheels legs and bottom shelf Secure with hitch pins 10 24x2 Carriage Bolt Qty 2 1 Hitch Pin Qty 2 Axle Bolt Qty 2 10 24 Plastic Wing Nut Qty 2 Back Support Brace Bottom Shelf Cone side of wheel against leg A B C Right Leg Assembly End Cap Wheel Left Leg Assembly 10 24x2 Carriage...

Page 14: ... main burner level problems Snap the electronic ignition module into the control panel as shown 10 24x3 8 Machine Screw Qty 2 Valve Hose Regulator Electronic Ignition Module A Place bottom of front panel into three slots in the bottom shelf B Attach front panel to legs with four 10 24x2 machine screws and 10 24 flange nuts B ck f a t a o C r A B 10 24x2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 ...

Page 15: ...areinsidetheburnertubes Attach to firebox with 10 24x3 8 C Attachignitorwiretoelectronicignitionmodule Attachcontrolpaneltofireboxusing 10 24X3 8 machinescrews silicon washers and 10 24 flange nuts 10 24X3 8 Machine Screw Qty 4 Silicon Washer Qty 4 Control Panel Firebox Qty 6 Silicon Washer 10 24 Flange Nut Qty 4 Firebox Front Panel 10 24x1 1 4 Machine Screw Qty 4 10 24 Flange Nuts Qty 4 A B Corre...

Page 16: ...deburner tube Fasten sideburner with a wing nut Attach sideburner igntior wire to electronic ignition module C Place sideburner knob and grate Sideburner Sideburner Valve Cup Sideburner Grate Sideburner Knob B C B 10 24 X 2 Machine Screw Qty 2 10 24 Metal Wing Nut Burner Clip Qty 1 Qty 1 10 24 T Wing Screw Qty 1 Correctly assembled vale in sideburner tube Tool Holder Sideburner Frame Metal Wing Nu...

Page 17: ...hers and 10 24 flange nuts per hinge The center flat portion of the hinge should be at the bottom see inset 10 24X1 2 Machine Screw Qty 4 Qty 8 silicon Washer 10 24 Flange Nuts Qty 4 Lower Hinge Center flat portion of hinge on bottom 8 Attach side shelf with 10 24 T wing screw 10 24 T Wing Screw Qty 4 ...

Page 18: ... fiber washers and 10 24 flange nuts 10 24 Wing Nut Qty 2 10 24X1 2 Machine Screw Qty 4 Qty 10 Silicon Washer 10 24 Flange Nuts Qty 4 Insulation Washer Qty 2 Handle Lid Upper Lid Hinge 11 Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure with hinge pins and hitch pins Hinge Pin Qty 2 1 Hitch Pin Qty 2 ...

Page 19: ... wires are on top Swing Away is installed upside down B Place AAA battery into electronic ignition with the negative side facing outward P Push control knobs onto valves ush button onto ignitor module and turn right 1 4 turn to lock in place 13 Back of button Turn 1 4 Correct position Swing Away Leg Pivot Wire 461821707 19 12 Cooking Grate Heat Tent Place heat tent onto V shaped bar rests inside f...

Page 20: ...ual to perform the Burner Flame Check and for important safety instructions before using Tank collar opening must face to front of grill Set Always keep LP cylinders in upright position during use transport and storage CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of ...

Page 21: ...r Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nes...

Page 22: ...rryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off ...

Page 23: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cra...

Page 24: ...he product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach...

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Page 27: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Envíelo a La parrilla estaba ensamblada 461821707 27 ...

Page 28: ... your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform l...

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