Thermos 461821707 Page 28 Product Manual Download

Page: 28 / 28

Char-Broil, LLC

Printed in China

• Columbus, GA 31902 •

STOP

Should you encounter a problem with our product

CALL US FIRST

Do not return this product to the store.

WE CAN HELP

GRILL SERVICE CENTER

1-800-435-5194

HOURS 8AM-6PM EST Mon-Fri

Please ensure your warranty registration is complete.

Grilling Safety Checklist

Read and understand owners manual.

Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of
regulator.

Check tubes for spider webs. Ensure valves are correctly installed in
burner tubes.

Always ensure control knobs are in OFF position and regulator is
attached to tank BEFORE opening tank valve to avoid low flames.

Perform leak test regularly.

Thank You for Your Purchase!

Summary of Contents for 461821707

Page 1: ...follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted...

Page 2: ... injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Model Number Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor contin...

Page 3: ...1 23 Limited Warranty 24 Registration Card 27 461821707 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts sup...

Page 4: ...e LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL lis...

Page 5: ...t and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cyli...

Page 6: ...e by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and re tighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new ...

Page 7: ... off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup must be inserted into grease clip and emptied ...

Page 8: ...ry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners de greasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulate...

Page 9: ... offered by manufacturer When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance Store grill indoors ONLY if L...

Page 10: ...1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh sho...

Page 11: ...13 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 D456 202S D460 313 D461 359 and D504 048 Canada 87743 87744 92607 92608 and 1 316 424 Other Patents Pending Assembly instru...

Page 12: ...12 461821707 PARTS DIAGRAM Model No 461821707 Q EE H R CC DD S BB AA A X B V U T P Y Z W M C G F I N E D GG FF J L K F O ...

Page 13: ...uts B Push end caps into the bottom of the right legs C Place left leg assembly into bottom shelf Insert axle bolts into wheels legs and bottom shelf Secure with hitch pins 10 24x2 Carriage Bolt Qty 2 1 Hitch Pin Qty 2 Axle Bolt Qty 2 10 24 Plastic Wing Nut Qty 2 Back Support Brace Bottom Shelf Cone side of wheel against leg A B C Right Leg Assembly End Cap Wheel Left Leg Assembly 10 24x2 Carriage...

Page 14: ... main burner level problems Snap the electronic ignition module into the control panel as shown 10 24x3 8 Machine Screw Qty 2 Valve Hose Regulator Electronic Ignition Module A Place bottom of front panel into three slots in the bottom shelf B Attach front panel to legs with four 10 24x2 machine screws and 10 24 flange nuts B ck f a t a o C r A B 10 24x2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 ...

Page 15: ...areinsidetheburnertubes Attach to firebox with 10 24x3 8 C Attachignitorwiretoelectronicignitionmodule Attachcontrolpaneltofireboxusing 10 24X3 8 machinescrews silicon washers and 10 24 flange nuts 10 24X3 8 Machine Screw Qty 4 Silicon Washer Qty 4 Control Panel Firebox Qty 6 Silicon Washer 10 24 Flange Nut Qty 4 Firebox Front Panel 10 24x1 1 4 Machine Screw Qty 4 10 24 Flange Nuts Qty 4 A B Corre...

Page 16: ...deburner tube Fasten sideburner with a wing nut Attach sideburner igntior wire to electronic ignition module C Place sideburner knob and grate Sideburner Sideburner Valve Cup Sideburner Grate Sideburner Knob B C B 10 24 X 2 Machine Screw Qty 2 10 24 Metal Wing Nut Burner Clip Qty 1 Qty 1 10 24 T Wing Screw Qty 1 Correctly assembled vale in sideburner tube Tool Holder Sideburner Frame Metal Wing Nu...

Page 17: ...hers and 10 24 flange nuts per hinge The center flat portion of the hinge should be at the bottom see inset 10 24X1 2 Machine Screw Qty 4 Qty 8 silicon Washer 10 24 Flange Nuts Qty 4 Lower Hinge Center flat portion of hinge on bottom 8 Attach side shelf with 10 24 T wing screw 10 24 T Wing Screw Qty 4 ...

Page 18: ... fiber washers and 10 24 flange nuts 10 24 Wing Nut Qty 2 10 24X1 2 Machine Screw Qty 4 Qty 10 Silicon Washer 10 24 Flange Nuts Qty 4 Insulation Washer Qty 2 Handle Lid Upper Lid Hinge 11 Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure with hinge pins and hitch pins Hinge Pin Qty 2 1 Hitch Pin Qty 2 ...

Page 19: ... wires are on top Swing Away is installed upside down B Place AAA battery into electronic ignition with the negative side facing outward P Push control knobs onto valves ush button onto ignitor module and turn right 1 4 turn to lock in place 13 Back of button Turn 1 4 Correct position Swing Away Leg Pivot Wire 461821707 19 12 Cooking Grate Heat Tent Place heat tent onto V shaped bar rests inside f...

Page 20: ...ual to perform the Burner Flame Check and for important safety instructions before using Tank collar opening must face to front of grill Set Always keep LP cylinders in upright position during use transport and storage CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of ...

Page 21: ...r Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nes...

Page 22: ...rryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off ...

Page 23: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cra...

Page 24: ...he product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach...

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Page 27: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Envíelo a La parrilla estaba ensamblada 461821707 27 ...

Page 28: ... your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform l...

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