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ThermoFLUX PELLING 25 ECO, Use And Maintenance Manual

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ThermoFLUX PELLING 25 ECO Use And Maintenance Manual Download Page 13

PELLING ECO 

13 

 

4.1

 

Basic operating principle

 

 

 

1.

 

Combustion basket holder 

2.

 

Heater 

3.

 

Combustion basket 

4.

 

Combustion chamber 

5.

 

Dispenser    

6.

 

Falme temperature sensor     

7.

 

Pellets silo    

8.

 

Boiler temperature sensor and 
STB temperature sensor 

9.

 

Safety limiter Thermostat STB 

10. Exhaust fan 

11.Control unit 

 

Summary of Contents for PELLING 25 ECO

Page 1: ...1 Thermo FLUX D O O Bage br 3 70101 Jajce TEL FAX 030 648 050 www thermoflux ba info thermoflux ba PELLET BOILER USE AND MAINTENANCE MANUAL...

Page 2: ...2...

Page 3: ...ls used 10 3 4 Duty to inform 11 4 Functional description 12 4 1 Basic operating principle 13 4 2 Technical data 15 5 Using the boiler 17 5 1 1 Display 21 5 2 Turning on off the boiler 21 5 3 Menu set...

Page 4: ...e firebox depends of pellets quality 32 6 2 Cleaning the combustion chamber and ash tray 32 6 3 Every 4 7 days cleaning the tube exchanger 33 6 4 Every six months 34 6 4 1 Cleaning the flue gas exhaus...

Page 5: ...on dismantling and disposal 47 12 Guarantee 48 12 1 Guarantee period 48 12 2 Guarantee conditions 48 12 3 Exclusions from the guarantee 48 13 Wood burning Pelling ECO 49 13 1 The process for firing w...

Page 6: ...nical changes ThermoFLUX continuously develops and improves its boilers The information in this version is correct at the time of going to press All details in this manual on standards and regulations...

Page 7: ...and all the features of the boiler Using the boiler How to properly operate the boiler Cleaning and maintenance How you can clean the boiler and who is responsible for its maintenance Commissioning H...

Page 8: ...as described in this manual Stay aware of the safety and of the dangers involved Have any faults which can impair safety immediately fixed 3 1 2 Reliable and unreliable modes of operation Use of the...

Page 9: ...0 mm Other requirements on the fuel result from either standard Standards PELET C1 from EN 303 5 2012 Tabele 7 Water content less 12 and DIN 5137 und NORM 7135 Pay particular attention to the wood pel...

Page 10: ...erous location Work on areas marked with this symbol can lead to serious injuries or to extensive material damage CAUTION Hand injuries Work on locations marked with this symbol can lead to hand injur...

Page 11: ...ing work and in particular have read the second chapter Safety notes This holds especially true for persons who only occasionally work on the boiler e g when cleaning or maintaining the boiler This ma...

Page 12: ...12 4 Functional description Accompanying material brush for the pipeline cleaning and a blade instructions booklet...

Page 13: ...Combustion basket holder 2 Heater 3 Combustion basket 4 Combustion chamber 5 Dispenser 6 Falme temperature sensor 7 Pellets silo 8 Boiler temperature sensor and STB temperature sensor 9 Safety limiter...

Page 14: ...ellet ash is collected in the ash pan which is placed under the combustion burner The air necessary for combustion is supplied to the combustion burner Through sensors 1 The boiler power is adjusted t...

Page 15: ...PELLING ECO 15 4 2 Technical data...

Page 16: ...red The assembly and installation can only be performed by qualified personnel The heating installation must be calculated by professionally The Schronstein and the exhaust pipes must expects professi...

Page 17: ...rent boiler condition Pelling boiler responds to demands of the central system and can easily meet the need to increase the power due to five different operation strengths and automatic switching If t...

Page 18: ...PELLING ECO 18...

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Page 20: ...PELLING ECO 20...

Page 21: ...exit menu 2 Hold I O button for 3sec Display changes to ON If the text ON flashes on the display the boiler is still blocked on break Reason may be clock External demand thermostat ext control room co...

Page 22: ...boiler water temperature In the boiler operation the power is controlled according to this temperature If the temperature is significantly exceeded shut down the boiler If the temperature is well bel...

Page 23: ...o exit the setting 5 3 1 Overrun Nachlauf external request With the control input by external demand the boiler via an external potential free contact will be switched on and off This may for example...

Page 24: ...r MIN temperature Buffer tank lower level MEN button until the SETTINGS menu button until the menu item BUFFER MIN MENU Button to enter into the point Use the and buttons the desired BUFFER MIN temper...

Page 25: ...ch weekday the ON and OFF times Most of the days Monday through Friday are the same So not every single day must be entered separately there are combination programs When the time in the program Mon F...

Page 26: ...s Monday Tuesday The current day selected page may be modified program Used are the times that were registered under the single days Even if was under Mon Fri or Sat Sun previously entered something e...

Page 27: ...ur 22 00 MENU button to select the minutes 22 00 With the and buttons the minute 22 15 MENU To exit this program again 5 5 Menu item INFO 5 5 1 State State in which the boiler control is located appea...

Page 28: ...e C Current flame temperature is displayed 5 5 6 Preasure Under pressure is indicated During operation induced draft fan running and doors must be closed the combustion chamber is monitored for the va...

Page 29: ...s the operating hours of the boiler NOTE During a software update the operating hours will be set to 0 5 6 Language The plug off from the socket Keep the MENU button pressed and switch on the power co...

Page 30: ...you select the desired number confirm by pressing MENU then again press the MENU button to move to the next number At the end when we entered all digits press the MENU key and hold it for 3 seconds Be...

Page 31: ...ning time carbon monoxide can be emitted through the open boiler door Do not leave the boiler door open any longer than necessary DANGER OF BURNS FROM THE HOT SURFACES When operating the metal surface...

Page 32: ...ssary for efficient combustion Using safety gloves take the firebox out and empty its content into a fire resistant container Clean the holes in the firebox with an appropriate screwdriver Put the fir...

Page 33: ...heat exchanger before cleaning the ash pan and the firebox Turn the boiler off and wait until it has been cooled Open the upper boiler door Clean the sediments out of the tube heat exchanger using th...

Page 34: ...en cooled Unscrew the two nuts from the back of the flue gas exhaust chamber as shown Remove the plate that closes the gas flue box Clean out the accumulated sediments into a fire resistant container...

Page 35: ...ctly installed 7 2 Flue gas pipes Boiler must be conected to chimney Chimney dimensions must be calculated in accordance with EN 13384 1 standard Flue gas channel should be made of adequate materials...

Page 36: ...EXIBILE PIPES CAN NOT BE USED AS FLUE GAS CHANNELS ALL PARTS OF THE GAS FLUE PIPE MUST BE SAFE AND REPLACEABLE IN ORDER TO ENABLE THE CLEANING OF INNER PARTS HORIZONATAL DEVIATIONS AND 90 ANGLES SHOUL...

Page 37: ...d walls This picture shows the minimum distances to be respected around the boiler A MINIMUM DISTANCE IN FRONT OF THE DOOR 100 cm B MINIMUM DISTANCE FROM THE LEFT SIDE PART BOILER BODY 20 cm C MINIMUM...

Page 38: ...PELLING ECO 38 7 4 Hidraulic connection diagrams...

Page 39: ...PELLING ECO 39...

Page 40: ...PELLING ECO 40...

Page 41: ...ed This output is always on if the boiler is at operating temperature Voltage 230 V Power max 120 W CAUTION The output is switched on semiconductor and thereby leads always a certain amount of residua...

Page 42: ...ffer sensor DOWN BUFFER MIN Adjustable between 20 C and MAX BUFFER BUFFER MAX Adjustable between switch on of the pump and boiler temp DESIRED BUFFER MIN must always be at least 1 C lower than MAX BUF...

Page 43: ...PELLING ECO 43...

Page 44: ...tla 3 MAIN SWITCH Main switch is positioned on control box with display STB and fuse 3 2 1 DIFERENTIAL PRESSURE DEVICE Measuring difference between of the pressure inside of the boiler and main pipe f...

Page 45: ...n pellet tank 3 Check pellet burner pot sits corect 4 Clean burning pot 5 Check that igniter works 6 Call service F03 Tuer E03 door Door open 1 Close door F04 Temp E04 Temp High temperature 1 Burning...

Page 46: ...himney 4 4 Presostat Underpressuresensor error 10 1 Safety temperature breaker STB Description The safety temperature breaker STB is a safety function that protects the boiler from overheating You can...

Page 47: ...d plastic parts can be recycled via recycle centres Moto reducers consist largely of materials which can be recycled If a moto reducer is not handed over complete to a suitable company for proper disp...

Page 48: ...n the manual The boiler must be installed in accordance with applicable state laws and regulations The pellet quality must correspond to the requirements specified in the manual 12 3 Exclusions from t...

Page 49: ...install air flow reduction wood grate and protection against flame After removing combustion basket Pictures 1 2 we need to put air flow reduction on top of combustion basket holder Picture 3 1 2 3 R...

Page 50: ...ime until the display appears WOOD Ignite fire MANUAL and then turn on the boiler by pressing the I 0 IN CASE OF BURNING WOOD THE BOILER MUST BE CONNECTED WITH THERMAL SAFETY VALVE EG CALEFFI 544501 O...

Page 51: ...tal part with holes set the grid to the appropriate carrier inside the boiler and install a protective flap on the tube dispensers Manually do the process of ignition and when the wood is fired close...

Page 52: ...sstauscher Sadr aj vode 60 L Maximun working pressure Max Betriebsdruck Maksimalni radni pritisak 3 bar Maximum working temperature Max Betriebstemperatur Maksimalna radna temperatura 80 C Boiler clas...

Page 53: ...l thermal power Heat output Nennw rmeleistung Nazivna snaga 11 7 35 kW Hourly consumption Stundenverbrauch Potro nja peleta 2 3 6 7 kg h Rendimento Efficiency Rendement Wirkungsgrad Rendimiento 91 5 9...

Page 54: ...working pressure Max Betriebsdruck Maksimalni radni pritisak 3 bar Maximum working temperature Max Betriebstemperatur Maksimalna radna temperatura 80 C Boiler class Kesselklasse Klasa kotla 5 Certifi...

Page 55: ...Kesseltiefe Dubina kotla mm 948 948 1098 E Oulet height Voranschl s H he Visina odlaza mm 1280 1415 1415 F Inlet height R cklaufanschl s H he Visina povrata mm 88 85 85 G Flue gas exhaust pipe height...

Page 56: ...PELLING ECO 56...

Page 57: ...PELLING ECO 57...

Page 58: ...PELLING ECO 58 ThermoFLUX d o o Bosnia and Herzegovina Tel fax 387 30 648 050 info thermoflux ba servis thermoflux ba www thermoflux ba PELLING ECO 2018...

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