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ThermoFLUX EcoLogic 25, Manual

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ThermoFLUX EcoLogic 25 Manual Download Page 4

                                                                                                               

 

 

4 

 

Content:

 

Content: ....................................................................................................................... 4

 

1. Notes ....................................................................................................................... 6

 

Simple and safe operation ............................................................................................................................. 6

 

Technical changes......................................................................................................................................... 6

 

Copyright ...................................................................................................................................................... 6

 

Security measures ......................................................................................................................................... 6

 

Obligatory informing ...................................................................................................................................... 7

 

Warning signs ............................................................................................................................................... 8

 

Other  warnings ............................................................................................................................................. 9

 

2. SAFETY INSTRUCTIONS ..................................................................................... 11

 

Proper use .................................................................................................................................................. 11 

Obligatory information..........................................................................................................................................13 

Safety instructions for boiler room.......................................................................................... ..............................13 

Local standards ........................................................................................................................................... 13 

Boiler safety devices .................................................................................................................................... 14

 

3. GENERAL OVERVIEW ......................................................................................... 15

 

EcoLogic ..................................................................................................................................................... 16

 

Technical data ............................................................................................................................................. 17

 

4. Installation ............................................................................................................. 18

 

Conditions for installation ............................................................................................................................. 18

 

     Boiler Dimensions....................................................................................................................................... 19

 

Hydraulic digrams and connection modes for individual system configurations .............................................. 21

 

Chimney and pipes for flue gas .................................................................................................................... 29

 

Electrical conection ...................................................................................................................................... 31

 

Pellet loading............................................................................................................................................... 35

 

5. Using the boiler ...................................................................................................... 36

 

6. Boiler control .......................................................................................................... 37

 

Navigation ................................................................................................................................................... 37

 

MENU tree .................................................................................................................................................. 39

 

User menu .................................................................................................................................................. 40

 

Manual mode .............................................................................................................................................. 42

 

Service ........................................................................................................................................................ 44

 

USER MENU............................................................................................................................................... 45

 

Boiler temperature settings ...................................................................................................................... 45

 

Water temperature in tank (puffer) ............................................................................................................ 46

 

Summary of Contents for EcoLogic 25

Page 1: ...Pellet boiler ThermoFLUX d o o Bage 3 70101 Jajce Bosnia and Herzegovina Tel fax 387 30 657 100 www thermoflux ba tfinfo thermoflux ba...

Page 2: ...2...

Page 3: ...fety instructions Always keep the instructions in place near the boiler Due to constant improvement and development of our products some pictures or illustrations in this guide may vary Important info...

Page 4: ...Boiler safety devices 14 3 GENERAL OVERVIEW 15 EcoLogic 16 Technical data 17 4 Installation 18 Conditions for installation 18 Boiler Dimensions 19 Hydraulic digrams and connection modes for individual...

Page 5: ...gnition starting 58 Boiler shutdown switch off 59 Auto adjusting power operation and extinguishing 59 Automatic cleaning 59 Re ignition 59 9 CLEANING AND MAINTENANCE 60 Regular cleaning of boiler EcoL...

Page 6: ...ed boiler before using it We reserve the right to make any change that may result in deviation from the technical details and illustrations shown in this manual Copyright It is forbidden to copy and d...

Page 7: ...regarding the safe use of the device and have been presented the dangers arising from it Children should not play with such devices The devices must not be cleaned or maintained by children without pr...

Page 8: ...locations marked with this symbol can cause injuries CAUTION Hot surfaces Work on locations marked with this symbol can lead to burns CAUTION Risk of flammability Work on locations marked with this s...

Page 9: ...he boiler flue gas pipes and heating pipes can cause severe burns Use gloves when working with the boiler Maintain the boiler only according to the instructions Insulate the flue pipes and avoid possi...

Page 10: ...door Open all available valves on the radiators distribution boxes If the temperature in the system is not decreasing call the authorized service center Smoke Flue gases can cause poisoning Do not ope...

Page 11: ...responsible for any damage caused by improper handling Proper use implies maintenance of the installed boiler operation and maintenance conditions prescribed by the manufacturer The user can enter or...

Page 12: ...are made from sawdust waste typically in a ratio of 20 40 softwood 60 80 hardwood in special machine under high pressure which leads to thickening It is not allowed to use any additives or glue durin...

Page 13: ...of this kind if they have been provided with supervision or have been given instructions regarding the safe use of the device and have been presented the dangers arising from it Children should not pl...

Page 14: ...y turns off the boiler until it cools down and shows an error on the display screen in case of a failure of flue gas fan malfunction of the dispenser engine failure of the ignition Fuse Quick fuse pro...

Page 15: ...he best boilers at the European market The boiler control supports the connection of up to three circulation pumps mixing valve motor hot water storage tank and sanitary water boiler An optional modem...

Page 16: ...16 EcoLogic Identification and serial number The technical data label and the serial number are located on the back of the boiler...

Page 17: ...C 55 55 55 55 Fuel EN PLUS UNI EN 14961 2 UNI EN ISO 17225 2 Class A1 A2 Pellet consumption min max kg 1 7 5 4 2 4 7 5 3 9 5 3 9 11 9 Pellet silo capacity kg 170 170 170 200 Fresh air opening cm 30x15...

Page 18: ...igatoy for first commissioning to be controled and autorizied by chimney sweep or a person authorized to control Risk of material and physical damage due to improper commissioning If the first start u...

Page 19: ...1630 D Depth 1100 1100 1100 1100 E Drain outlet 505 505 505 505 F Return connection height 603 603 603 603 G Output connection heght 1125 1315 1315 1505 Switch off main power supply Be sure to turn of...

Page 20: ...all connections The boiler can be connected to an open or closed heating system With the connection to the open heating system the open expansion vessel must be at a height of 50 cm above the highest...

Page 21: ...nnection The operation system will be adjusted according to the conducted installation Electronic regulation supports connection to three heating circuit pumps ie outputs P1 P2 and P3 P1 pump output c...

Page 22: ...22 Hydraulic conection diagrams...

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Page 29: ...must be put in the chimney 20 mm inwards to prevent any condensation from the chimney to the boiler The internal cross section of the flue pipes should be smooth and all joints must be hermetically se...

Page 30: ...eat gas boilers boilers and wood stoves pellet boilers etc ventilation systems If the chimney produces pressure over 20 Pa the regulation can be done in several ways One of the ways but less advisable...

Page 31: ...condition and clean flue pipes and chimneys in order to provide a smooth passage of the flue gases and the proper functioning of the boiler Clogged pipes and flue channels very easily cause irregular...

Page 32: ...trical connection should be in accordance with the law you must in particular check the ground circuit correctly Incorrect grounding on the power supply may lead to defective operation that can not be...

Page 33: ...ng valve Storage tank sensors Room thermostat When installaling it is necessary to remove the top cover and to pull the connection cables through the trench which is located between the tank and the b...

Page 34: ...34...

Page 35: ...ensure that no foreign object a piece of wood metal plastic etc falls into the tank because it can cause the dispenser to be jammed and the boiler to stop Storage of flammable and explosive materials...

Page 36: ...g the formation of tar and forming the condensate inside the boiler and therefore prolonging the life of the boiler Cleaning and maintenance of the boiler To ensure the flawless operation of the boile...

Page 37: ...stion conditions and a controlled ignition sequence The flame sensor located in the burner itself measures the flame temperature according to which the regulation controls the burning It recognizes au...

Page 38: ...ase begins The cleaning phase ends when the grid makes three full turns Then the phase of the ignition begins The dispenser for the pellet heater and suction fan for flue gases are than in operation T...

Page 39: ...ul Language Chrono Service Code Power Fan Boiler temperature Feed auger External extactor Cleaning Buffer S Boil Sanitary boiler Heat circuit Sensor WLAN Modul Language Chrono Factory settings Hand mo...

Page 40: ...boiler setup User menu sections Changing boiler temperature Automatic cleaning function Buffer connection settings puffer buffer Sanitary boiler settings Heat circuit 3 settings Control over internet...

Page 41: ...IABLE CONECTED Heating circuit HEATING CIRCUIT 1 HEATING CIRCUIT NOT AVALIABLE PUMP PUMP MIXER HEATING CIRCUIT 2 HEATING CIRCUIT 3 WLAN Modul NOT AVALIABLE CONECTED Language DEUTSCH ENGLISH BHS JEZIK...

Page 42: ...ing a specific menu item you can check the operation and functioning of Buffer pump Heating circuit pump 1 Sanitary Water tank Pump Heating circuit pump 2 Heating circuit pump 3 Flue gas fan Work of t...

Page 43: ...component and checking its operation is done with the SET key To exit the menu press MENU Manual mode Buffer pump Boiler pump Pump heat circ 3 Underpr Ventilator set Ventilator is MIX VALVE IS VISIBLE...

Page 44: ...propriate code It is strictly forbidden for users to enter the service parameters because incorrect modifications can cause incorrect boiler operation and even explosion Manufacturer ThermoFLUX d o o...

Page 45: ...enu you can enteer pressing the MENU button Boiler temperature settings The method of changing the water temperature in the boiler will be explained in the next section The same procedure is used to m...

Page 46: ...iler water temperature setting is not visible Water temperature in tank puffer The water temperature in the tank can be set in the range of 40 C to 85 C Increasing and decreasing the temperature is do...

Page 47: ...ure for loading buffer outgoing boiler temperature BUFFER RESIDUAL heat to boiler temP under 65 C WORK 65 C Set the temperature for extinguishing the tank pump BUFFER LOAD boiler temP PUMP ON 50 C WOR...

Page 48: ...a which can be deadly Legionela are propagated at temperatures between 32 C and 42 C and can be destroyed at temperatures of about 60 C to 70 C In accumulation systems it is necessary at least to achi...

Page 49: ...77 Set the default temperature in the heating circuit Note the temperature is the same for all heating circuits EXCEPT circuit with mixing valve HEATING CIRCUIT HEAT CIRC RES HEAT USE TO 5 C WORK 5 C...

Page 50: ...T and if this temperature is higher than boiler set temperature the control will turn off the boiler as soon as it reaches the HEATING CIRCUIT temperature The display will show BOILER OFF EXTINGUISHIN...

Page 51: ...gramming work must be done separately Example If we have two heating circuits and we chose Heating Circuit 1 to work from 7 00 to 10 00 The boiler will turn on and during the selected time only the pu...

Page 52: ...For other days not included it is necessary to program the work for each day separately Choose the day and time to turn on and off Pressing the MENU button change between day and time The arrows are u...

Page 53: ...om 05 00 to 10 00 and the Heating Circuit 3 is scheduled to start every day from 08 00 to 11 00 and then from 15 00 do 22 00 Note This example is just an explanation of the programming mode When progr...

Page 54: ...guishing Pause Pressing the button up ypu can choose info for other functions FAN rada ventilatora dimnih plinova Percentage AUG rada dozatora u procentima GRATE CLOSE OPEN POWER Snagu rada u procenti...

Page 55: ...and contiues normal operation Storage tank or sanitary boiler connected If some of the hydraulic diagrams that are connected to the storage tank or the sanitary water heater are activated the regulati...

Page 56: ...rruption Short circuit Some of these sensors is broken or interrupted connection In the case of a senso error one of the sensors always has the capability to terminate the connection or short circuit...

Page 57: ...Error in parameters The following errors are written only in the memory of regulation and do not show up on the screen Ignition Power ON Error memory has been initialized Error example Resetting the e...

Page 58: ...boiler you need to check the tank should be filled with pellets the pellet tank top cover must be closed the door must be hermetically sealed the boiler must be connected to 230 V 50 Hz Ignition star...

Page 59: ...alue it automatically starts to decrease the power output If the temperature exceeds the temperature adjusted by user up to 5 C boiler automatically turns off and on the display shows PAUSE After the...

Page 60: ...and protective equipment in order to prevent burns Regular cleaning of boiler EcoLogic Regular boiler cleaning means emptying the ashtrays It is recommended to empty the ash boxes after having spent...

Page 61: ...61 Clean the dust or dirt on the surface that sits on the seal of a heat exchanger box smaller box 1...

Page 62: ...r up Then push with the other container everything inside to make it well merged Close the door Regularly check the pellet tank It often happens that a foreign object a piece of wood a plastic a screw...

Page 63: ...eaning is done at the latest after 1000 hours of work spending 4 tons of pellets or 3 months heating Required tools imbus key 5 wrench M 8 vacuum cleaner for the ash a brush Remove the front panel on...

Page 64: ...e where the door of the burning chamber is Remove the door 1 by unscrewing two M8 screws from sides Remove the top lid from the boiler in the way that you first remove the screws that hold the cover 1...

Page 65: ...rature sensor from the housing 1 then remove the four M 8 screws on the heat exchanger cover Raise and remove the heat exchanger cover upwards Leave it to the side taking care not to damage the flame...

Page 66: ...the walls inside the burning chamber thoroughly 1 and after that use vacuum cleaner to clean the ash from inside of the burning chamber Put the small extension of a vacuum cleaner to clean the top of...

Page 67: ...f the manufacturer is that an annual inspection and review of the boiler and its components is done by an authorized service center Regular maintenance and servicing by authorized service will allow l...

Page 68: ...detects a temperature fall below the default the fan will work until the remaining pellet burns and then clean the burner grid If the programmed time is active the boiler will restart Overheating If...

Page 69: ...r Metal frame Pellet silo Pellet dispenser except of the motor reducer Electronic components can also be recycled at waste disposal places Glass mineral wool ceramic furnaces and the plastic parts can...

Page 70: ...anty period The warranty period is 5 years on the body of the boiler and the coating and 2 years on the electrical component regulation and its parts motors heater ThermoFLUX d o o is responsible for...

Page 71: ...age or overload that is not allowed Failure to follow instruction manual Failure to comply with installation and commissioning instructions Damage caused by external influences such as fire and water...

Page 72: ...72 ThermoFLUX d o o Bage br 3 Jajce Bosna i Hercegovina Tel fax 387 30 657 100 www thermoflux ba Uputstvo za upotrebu EcoLogic K Ver1 2017...

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