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Vanquish Charger Operating Manual

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Summary of Contents for Vanquish Charger

Page 1: ...Vanquish Charger Operating Manual 4829 0001 EN Revision 1 0a September 2017 thermoscientific ...

Page 2: ... free Thermo Fisher Scientific Inc assumes no responsibility and will not be liable for any errors omissions damage or loss that might result from any use of this document even if the information in the document is followed properly This document is not part of any sales contract between Thermo Fisher Scientific Inc and a purchaser This document shall in no way govern or modify any Terms and Condi...

Page 3: ...support for HPLC products contact your local Thermo Fisher Scientific sales organization For contact information go to Contact Us on http www thermoscientific com Technical Assistance For technical support for HPLC products contact your local Thermo Fisher Scientific support organization For contact information go to Contact Us on http www thermoscientific com ...

Page 4: ...Contacting Us Page 4 Vanquish Charger Operating Manual ...

Page 5: ...ing this Manual 16 2 1 3 Safety Symbols on the Charger 17 2 1 4 Rating Plate Type Label 17 2 2 Intended Use 18 2 3 Safety Precautions 19 2 3 1 General Safety Information 19 2 3 2 Qualification of the Personnel 20 2 3 3 Personal Protective Equipment 20 2 3 4 Electric Safety Precautions 21 2 3 5 General Residual Hazards 22 2 3 6 In Case of Emergency 23 2 4 Compliance Information 24 3 Charger Overvie...

Page 6: ... the Charger for Operation 47 6 4 1 Temperature Control in the Charger Compartment 47 6 4 2 Loading Sample Racks or Well Plates 48 6 4 3 Selecting the Rack Type 52 6 5 Important Settings for Operation 53 6 6 Shutting Down the Charger 54 7 Maintenance 55 7 1 Introduction to Maintenance 56 7 2 Safety Guidelines for Maintenance 57 7 3 Routine and Preventive Maintenance 58 7 3 1 Maintenance Plan 58 7 ...

Page 7: ...nce Specifications 74 9 2 Physical Specifications 75 10 Accessories Consumables and Replacement Parts 77 10 1 General Information 78 10 2 Ordering Information 79 11 Compliance Information 81 11 1 Declaration of Conformity 82 11 2 WEEE Compliance 83 11 3 FCC Compliance 84 12 Index 85 ...

Page 8: ...Contents Page 8 Vanquish Charger Operating Manual ...

Page 9: ...ish Charger Operating Manual Page 9 1 Using this Manual This chapter provides information about this manual the conventions used throughout the manual and the reference documentation that is available in addition to this manual ...

Page 10: ... thoroughly This manual also contains safety messages precautionary statements and special notices that can prevent personal injury damage to the Charger or loss of data when followed properly Note the following The Charger configuration may vary therefore not all descriptions necessarily apply to your particular Charger If some detail applies to only one model or variant the model or variant is i...

Page 11: ...or procedure appear in the section or procedure to which they apply They appear different from the main flow of text Safety messages are often preceded by an alert symbol and or alert word The alert word appears in uppercase letters and in bold type Make sure that you understand and follow all safety messages presented in this manual 1 2 2 Special Notices and Informational Notes Special notices an...

Page 12: ...eleon 7 Services Manager Start Instrument Controller References and Messages References to additional documentation appear italicized Messages that appear on the screen are identified by quotation marks Viewpoint If not otherwise stated the expressions left and right in this manual always refer to the viewpoint of a person that is facing the Charger from the front Particularly Important Words Part...

Page 13: ... Portable Document Format files To open and read the PDF files Adobe Reader or Adobe Acrobat is required Software Documentation Additional software documentation includes the following Chromeleon 7 Help and documents The Chromeleon 7 Help provides extensive information and comprehensive reference material for all aspects of the software For basic information about device installation and configura...

Page 14: ...n for all aspects of the software including device installation and configuration TIP The Chromeleon Help and documents are included in the software shipment Third Party Documentation Refer also to the user documentation provided by the manufacturers of third party components and materials for example Material Safety Data Sheets MSDSs ...

Page 15: ...2 Safety Vanquish Charger Operating Manual Page 15 2 Safety This chapter provides general and specific safety information and informs about the intended use of the Charger ...

Page 16: ...tes a hazardous situation that if not avoided could result in minor or moderate injury WARNING Indicates a hazardous situation that if not avoided could result in serious injury 2 1 2 Observing this Manual Observe the following Before installing or operating the Charger read this manual carefully to be familiar with the Charger and this manual The manual contains important information with regard ...

Page 17: ...ut according to IEC 62471 2006 produced by the barcode reader in the device may be harmful to the eyes Do not use light focusing instruments for viewing the light output Indicates that liquid reservoirs or any other items must not be placed on top of the Charger Indicates that sample racks and well plates must be placed with position A1 in the front right corner 2 1 4 Rating Plate Type Label The r...

Page 18: ...nded for laboratory research use only They are not intended for use in diagnostic procedures Laboratory Practice Thermo Fisher Scientific recommends that the laboratory in which the Vanquish system is used follow best practices for LC analyses This includes among others Using appropriate standards Regularly running calibration prior to reporting results Establishing shelf life limits and following...

Page 19: ...uld be impaired Observe the following Operate the Charger only within its technical specifications Use only the replacement parts and additional components options and peripherals specifically authorized and qualified for the Charger by Thermo Fisher Scientific Thermo Fisher Scientific cannot be held liable for any damage material or otherwise resulting from inappropriate or improper use of the Ch...

Page 20: ... Material Safety Data Sheets MSDSs Instruction of the Operating Personnel For any operation of this device the operator must prepare clear and concise written instructions in the language of the operating and cleaning personnel based on this operating manual applicable safety data sheets plant hygiene guidelines and technical regulations 2 3 3 Personal Protective Equipment Wear personal protective...

Page 21: ...lectric Safety Precautions WARNING Electric Shock or Damage to the Device High voltages are present inside the device that could cause an electric shock or damage to the device Do not make any changes to the electrical or grounding connections If you suspect any kind of electrical damage disconnect the power cord and contact Thermo Fisher Scientific Technical Support for assistance Do not open the...

Page 22: ...e of substances to the minimum volume required for sample analysis Do not operate the Charger in a potentially flammable environment Avoid accumulation of harmful substances Make sure that the installation site is well ventilated Dispose of hazardous waste in an environmentally safe manner that is consistent with local regulations Follow a regulated approved waste disposal program WARNING Biohazar...

Page 23: ...health and safety risks and lead to wrong results Observe the following safety guidelines with flammable and volatile samples Use only vials or well plates that are made gas tight by means of caps sealing mats or sealing tapes Refer to the latest list of closures approved by Thermo Fisher Scientific Inspect vials for cracks or defects before use Do not use cracked or damaged vials WARNING Explosio...

Page 24: ...ee section 11 page 81 Changes that you make to the device may void compliance with one or more of these EMC and safety standards Changes to the device include replacing a part or adding components options or peripherals not specifically authorized and qualified for the product by Thermo Fisher Scientific To ensure continued compliance with EMC and safety standards replacement parts and additional ...

Page 25: ...3 Charger Overview Vanquish Charger Operating Manual Page 25 3 Charger Overview This chapter introduces you to the Charger and the main components ...

Page 26: ...perature such that samples can be stored at suitable thermal conditions A barcode reader to identify barcode labeled Vanquish sample racks and well plates in the shelf as well as empty shelf positions A sensor to detect if a sample rack or well plate is present on the shovel to prevent the double loading of the shelf for example after a power reset An active evaporation system to collect condensat...

Page 27: ...ning in the right Charger side panel In the same way the mover shovel transports the sample racks and well plates from the autosampler segment Y back into their target position in the shelf The picture illustrates how the mover operates Figure 1 Operating principle No Description 1 Shelf with sample racks and or well plates here deep well plates 2 Deep well plate being transported 3 Mover 4 Autosa...

Page 28: ...ual 3 3 Interior Components The functional components of the Charger are located directly behind the front door Figure 2 Interior view door not shown No Description 1 LED status indicators 2 Transfer opening to autosampler 3 Shelf 4 Mover 5 Shelf locking rail ...

Page 29: ...abeled with a number Shelves are available for sample racks and well plates of different heights The vertical distance between two guide rails the so called pitch indicates the clear distance of the sample racks or well plate bottoms in millimeters When selecting shelves bear in mind that the selected pitch must exceed the height of the sample container including cover by at least 5 mm The shelf i...

Page 30: ... the Charger For details on how the mover operates refer to section 3 2 Operating Principle page 27 The mover is equipped with a barcode reader to identify sample racks and well plates in the shelf as well as empty positions Figure 4 Mover No Description 1 Barcode reader 2 Swivel arm 3 Shovel ID label 4 Shovel ...

Page 31: ...ctors No Description 1 Main power switch on off control with fuse holder 2 Power inlet connector 3 USB Universal Serial Bus port B type connector Allows connection to other modules in the Vanquish system or the computer on which the data management system such as Chromeleon is installed TIP Thermo Fisher Scientific recommends using the USB ports only as described above If the USB ports are used fo...

Page 32: ...with Chromeleon refer to the Vanquish System Operating Manual Details on control and operation of the Charger are available in the Chromeleon Help TIP The Charger can be operated also with other data systems such as Xcalibur In this case installation of additional software is required in addition to the data system software For details contact the Thermo Fisher Scientific sales organization To con...

Page 33: ...npacking and Transport Vanquish Charger Operating Manual Page 33 4 Unpacking and Transport This chapter provides information for unpacking and moving the Charger and informs you about the scope of delivery ...

Page 34: ...ky for one person alone to handle safely To avoid personal injury or damage to the Charger observe the following guidelines Physical handling of the Charger including lifting or moving requires a team effort of two persons To lift or move the Charger grasp the Charger by the sides Do not move or lift the Charger by the front door This will damage the door or the Charger To unpack the Charger follo...

Page 35: ...ng container and all packing material These items will be needed if the Charger is shipped or moved to a new location Moving the Charger after Unpacking If you have to move the Charger after it has been set up and installed in the Vanquish system prepare the Charger for transport and move it to the new location Follow the instructions in section 7 5 Transporting or Shipping the Charger page 62 ...

Page 36: ...uded in the delivery Vanquish Charger Installation Kit including adapter frame for attaching the Charger to the Vanquish autosampler USB cable with ferrite bead Power cord Printed operating manual Printed installation manual For reordering information see section 10 Accessories Consumables and Replacement Parts page 77 ...

Page 37: ...5 Installation Vanquish Charger Operating Manual Page 37 5 Installation This chapter specifies the requirements for the installation site ...

Page 38: ...ve all warning messages and precautionary statements presented in section 2 3 Safety Precautions see page 19 CAUTION Heavy Load Bulky Device The Charger is too heavy or bulky for one person alone to handle safely To avoid personal injury or damage to the Charger observe the following guidelines Physical handling of the Charger including lifting or moving requires a team effort of two persons To li...

Page 39: ... ranging capability accepting any line voltage in the range specified for the device CAUTION Electric Shock or Damage to the Device Connecting the device to a line voltage higher or lower than specified could result in personal injury or damage to the device Therefore connect the device to the specified line voltage only Never connect the device to a power socket that is shared with other equipmen...

Page 40: ...a protective ground connection In case of emergency it must be possible to reach the power cord easily at any time to disconnect the device from the power line WARNING Electric Shock or Damage to a Product Misuse of the power cords could cause personal injury or damage the instrument Use the power cords provided by Thermo Fisher Scientific only for the purpose for which they are intended Do not us...

Page 41: ...6 Operation Vanquish Charger Operating Manual Page 41 6 Operation This chapter describes the elements for Charger control provides information on routine operation and on shutdown ...

Page 42: ...f the Charger has already been completed If this is not the case contact Thermo Fisher Scientific Technical Support for assistance For a basic description of instrument control and automated sample analysis with Chromeleon refer to the Vanquish System Operating Manual Details on control and operation of the Charger are available in the Chromeleon Help ...

Page 43: ...igh luminosity produced by the LED inside the barcode reader can cause serious eye injury Do not use light focusing instruments for viewing the light output WARNING Flammable and Hazardous Vapors from Spills Flammable or hazardous vapors from sample spills can accumulate inside the device This can pose health and safety risks Follow the guidelines for preventing spills below If a spill occurs insi...

Page 44: ...nual Do not open the door and remove the shelf during the phases when parts inside the Charger are moving During these phases the Mover Status LED on the Charger is blinking green Do not place liquid reservoirs or any other items on top of the Charger ...

Page 45: ...Red Indicates the status of the Charger mover The LED is unlit when the mover motor power is off Green blinking the mover is performing a command from the software a start up routine or an inventory scan and is therefore not ready Green mover motor power is on and the mover is ready to move it is safe to open the door during this time Red the mover is in error state Connect Equil LED Off Yellow Gr...

Page 46: ...Turn the power off when instructed to do so in this manual for example before performing a maintenance procedure The Charger cannot be turned on or off with the power button on the Vanquish system base TIP The Charger door is equipped with a mechanism that opens the door automatically when the Charger is turned off The door cannot be closed while power is off ...

Page 47: ...meters if you want to use temperature control inside the Charger compartment to maintain the samples as required The same setting is used to control the Charger compartment temperature and autosampler compartment temperature The target temperature Temperature Nominal for the Charger compartment Setting a nominal temperature automatically turns on temperature control TempCtrl On The maximum allowed...

Page 48: ... vials Opening the Front Door When operating the Charger you will need to open the front door for example to place or remove the shelf or load or unload sample racks and well plates Note the following Before you open the door check the Mover Status LED on the front panel Avoid opening the door when the Mover Status LED is blinking green This indicates that the mover is currently executing an opera...

Page 49: ...place the shelf inside the Charger 1 Hold the shelf by the top and bottom handles and slide it on the shelf locking rail on the base plate see Figure 6 A recess for the shelf locking rail is provided on the bottom side of the shelf 2 Verify that the shelf has properly clicked into place on the shelf locking rail Figure 6 Placing the shelf The Charger will automatically detect the shelf type after ...

Page 50: ...code Sample racks and well plates without a special Vanquish barcode may easily be placed the wrong way around but Chromeleon cannot detect the incorrect orientation This may result in a safety hazard Preferably use Vanquish sample racks and well plates with a barcode for rack type identification as this allows the software to check the correct orientation Refer to the current list of sample racks...

Page 51: ...elf level so that position A1 is at the front right hand corner as shown in the figure Figure 8 Placing the sample racks or well plates 3 Verify that well plates and sample racks are properly positioned on the guide rails of the shelf The edge of the sample rack or well plate must not extend beyond the stops at the front and rear of the guide rail TIP Check the Chromeleon 7 ePanel or Chromeleon 6 ...

Page 52: ... to segment Y Observe the following to avoid operating problems and damages Always leave segment Y yellow of the autosampler carousel empty Do not manually remove any sample racks or well plates from segment Y during normal operation 6 4 3 Selecting the Rack Type The Charger automatically detects the container type for Vanquish sample racks and well plates with a barcode for rack type identificati...

Page 53: ...tual temperature Reset Temperature History Resets the temperature history The temperature history logs minimum and maximum temperatures of the Charger compartment since the last reset Rack Type CHXX Indicates the type of the sample rack or well plate that is located at level 1 RackType_CH01 to level 20 RackType_CH20 as recognized during rack identification If the indicated rack type is Unknown sel...

Page 54: ... 3 If you plan to interrupt operation for a longer period Disconnect the power cord 4 Clean the inside of the Charger compartment if necessary see section 7 3 2 Cleaning the Charger page 59 5 Leave the Charger door open 6 If you want to move the Charger to a new location or if you need to ship the Charger follow the instructions in section 7 5 Transporting or Shipping the Charger page 62 TIP The C...

Page 55: ...7 Maintenance Vanquish Charger Operating Manual Page 55 7 Maintenance This chapter describes the routine maintenance procedures that the user may perform ...

Page 56: ...ance This chapter describes the routine maintenance procedures that the user may perform Additional maintenance or service procedures must be performed only by service personnel certified by Thermo Fisher Scientific for brevity referred to as Thermo Fisher Scientific service personnel ...

Page 57: ... the following safety guidelines Observe all warning messages and precautionary statements presented in section 2 3 Safety Precautions page 19 WARNING High Voltage High voltages are present inside the Charger that could cause an electric shock Do not open the housing or remove protective panels unless specifically instructed to do so in this manual ...

Page 58: ...ypes and amounts of samples and solvents used with the Charger Frequency What you should do Daily Inspect vials and well plates inside the Charger for cracks or defects Clean up spills if necessary Regularly Clean the Charger see section 7 3 2 Cleaning the Charger page 59 Check that all warning labels are still present on the Charger and clearly legible If they are not contact Thermo Fisher Scient...

Page 59: ... components are made of plastic Solvents may dissolve plastics Powerful acids or lyes may cause embrittlement of the plastics For cleaning the plastic components and surfaces do not use hydrocarbon containing solvents cleaning agents with an alcohol content of more than 10 or powerful acids and lyes All outer surfaces of the system are resistant to weak acids alkali and organic solvents Neverthele...

Page 60: ...ations Read the release notes provided with the firmware and or Chromeleon Service release Verify the following The Charger check box on the General page of the Vanquish Autosampler configuration is selected The autosampler is connected in Chromeleon All operations on the instrument Chromeleon 7 or timebase Chromeleon 6 8 that includes the autosampler with Charger have been stopped The instrument ...

Page 61: ...ferred from Chromeleon If the firmware installed in the Charger is a newer version than the version in Chromeleon cancel the download The firmware update for the Charger usually takes longer than a firmware update for the other Vanquish modules usually up to a few minutes Monitor the Audit Trail of the Chromeleon Instrument Configuration Manager or Server Configuration program to find out if the f...

Page 62: ...nical Support for assistance Observe all warning messages and precautionary statements presented in section 2 3 Safety Precautions see page 19 CAUTION Heavy Load Bulky Device The Charger is too heavy or bulky for one person alone to handle safely To avoid personal injury or damage to the Charger observe the following guidelines Physical handling of the Charger including lifting or moving requires ...

Page 63: ...n in Figure 9 Figure 9 Screws attaching the Charger to the autosampler No Description 1 Transfer opening 2 Screws fixing the Charger to the autosampler 5 Follow the steps below to protect the mover during shipment using the original shipping lock screws and foam parts that were removed during initial installation a Place foam part 1 see Figure 10 below the mover arm and lower the mover arm to the ...

Page 64: ...ring transport as shown in Figure 11 Figure 11 Shipping lock screws securing the mover c Install foam parts 2 3 and 4 as shown in Figure 10 6 Remove the Charger from the Vanquish system NOTICE Always fix the shipping lock screws before moving or shipping the Charger Transporting the Charger without fixing the shipping lock screws will damage the device ...

Page 65: ...not available appropriate containers and packing material can be ordered from the Thermo Fisher Scientific sales organization 2 If you need to return the Charger to Thermo Fisher Scientific for depot repair contact your local Thermo Fisher Scientific support organization for the appropriate procedure CAUTION Possible Contamination Hazardous substances may have contaminated the device during operat...

Page 66: ...7 Maintenance Page 66 Vanquish Charger Operating Manual ...

Page 67: ...8 Troubleshooting Vanquish Charger Operating Manual Page 67 8 Troubleshooting This chapter is a guide to troubleshooting issues that may arise during operation of the Charger ...

Page 68: ... at the beginning of this manual To facilitate device identification have the serial number and technical name available when communicating with Thermo Fisher Scientific Status Indicators The status indicator LEDs on the front side of the Charger provide quick visual feedback on the operational status of the device If the firmware detects a problem the Mover Status LED on the front side is red and...

Page 69: ...ser in the folder of the timebase Messages in the Chromeleon Audit Trail are preceded by an icon The icon identifies the seriousness of the problem The table shows the icons and explains the severity level You can change the severity level for a problem as appropriate Icon Severity Description Warning The queue Chromeleon 7 or batch Chromeleon 6 8 can be started The current run is not interrupted ...

Page 70: ...incorrectly placed on the shelf or autosampler segment or if something has fallen into the Charger Open the Charger door and remove the shelf to identify the cause Check that all sample racks and well plates are placed correctly in the shelf see page 50 If a sample rack or well plate or other object has fallen into the compartment remove it Check the compartment for spills and clean it if necessar...

Page 71: ... scan has finished successfully Verify that the door is closed properly Charger communication error Check the USB connection from the Charger to the computer If the Charger uses a USB hub on another system module check that the module that provides the hub is turned on Disconnect and reconnect the device in Chromeleon and execute the ClearError command If the error persists turn the device off wai...

Page 72: ... scan could not be finished because the door is open Close the Charger door Unexpected module behavior Code 6XXX The Charger has encountered an unexpected error Note code number and turn the device off wait for 5 seconds and turn it on again If the error persists contact Thermo Fisher Scientific Technical Support ...

Page 73: ...9 Specifications Vanquish Charger Operating Manual Page 73 9 Specifications This chapter provides the physical and performance specifications of the Charger ...

Page 74: ...mples in twenty 384 well plates Cycle time for handling system 1 min shuttling a sample rack or well plate from or to autosampler PC connection USB 2 0 interface Control Chromeleon 7 Chromeleon 6 8 The Charger can be operated also with other data systems For details contact the Thermo Fisher Scientific sales organization Safety features Sample rack well plate detection sensor on shovel Barcode rea...

Page 75: ...ient humidity Operation 20 to 80 relative humidity non condensing Storage 5 to 80 relative humidity non condensing Transport 20 to 80 relative humidity non condensing Altitude Up to 2000 m Mains supply voltage fluctuations Up to 10 of the nominal voltage Pollution degree 2 Power requirements Wide range 100 240 V AC 50 60 Hz 350 W Overvoltage category II Emission sound pressure level 60 dB A in 1 m...

Page 76: ...9 Specifications Page 76 Vanquish Charger Operating Manual ...

Page 77: ...onsumables and Replacement Parts Vanquish Charger Operating Manual Page 77 10 Accessories Consumables and Replacement Parts This chapter provides information for reordering accessories consumables and replacement parts ...

Page 78: ...placement parts and additional components options and peripherals specifically authorized and qualified by Thermo Fisher Scientific Accessories consumables and replacement parts are always maintained at the latest technical standard Therefore part numbers are subject to change If not otherwise stated updated parts will be compatible with the parts they replace ...

Page 79: ...tes and or sample racks pitch 57 5 mm max height of deep well plates 45 mm 6900 1020 Shelf for 20 well plates pitch 25 5 mm max height of well plates 20 mm 6900 1010 Power cords Description Part No Power cord Australia China 6000 1060 Power cord Denmark 6000 1070 Power cord EU 6000 1000 Power cord India SA 6000 1090 Power cord Italy 6000 1040 Power cord Japan 6000 1050 Power cord UK 6000 1020 Powe...

Page 80: ...10 Accessories Consumables and Replacement Parts Page 80 Vanquish Charger Operating Manual ...

Page 81: ...11 Compliance Information Vanquish Charger Operating Manual Page 81 11 Compliance Information This chapter provides additional compliance information ...

Page 82: ...ormation Page 82 Vanquish Charger Operating Manual 11 1 Declaration of Conformity CE Declaration of Conformity The device has satisfied the requirements for the CE mark and is compliant with the applicable requirements ...

Page 83: ...trical Electronic Equipment WEEE Directive 2002 96 EC It is marked with the following symbol Figure 12 WEEE symbol Thermo Fisher Scientific has contracted with one or more recycling or disposal companies in each European Union EU Member State and these companies should dispose of or recycle this product For further information contact Thermo Fisher Scientific ...

Page 84: ...onable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case ...

Page 85: ...12 Index Vanquish Charger Operating Manual Page 85 12 Index ...

Page 86: ... FCC 84 feature overview 26 firmware update 60 front door 48 G gloves 21 I installation 37 intended use 18 interior view 28 L LEDs 29 45 68 light mode 53 load samples 48 M main power switch 31 maintenance 55 58 cleaning 59 maintenance plan 58 safety guidelines 57 messages 70 move 35 mover 30 description 30 operating principle 27 Mover Status LED 45 N nominal temperature 53 O operating principle 27...

Page 87: ...n 43 power cord 40 power supply 39 protective equipment 20 qualification of personnel 20 safety symbols 16 17 sample position 53 sample rack 48 barcode 50 orientation 50 rack type 52 53 set temperature 47 shelf 29 description 29 ordering information 79 place 49 place sample rack 50 place well plate 50 ship 35 54 62 ship kit 36 shovel 30 shutdown 54 signal words 16 site requirements 39 condensation...

Page 88: ...Thermo Fisher Scientific Inc 168 Third Avenue Waltham Massachusetts 02451 USA www thermofisher com ...

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