Thermo Scientific Lindberg/Blue M Mini-Mite TF55030 Installation And Operating Manual Download Page 62 | Manualshive

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Mini-mit

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Tub

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Furn

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304243H02 |

11-60

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Chapter 11

Replacement Parts

Table 7

Mod

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l TF55030, Mini-mit

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Tub

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Furn

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c

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s, 1100°C

Description

Item

TF55030A-1

TF55030COMA-1

TF55030C-1

TF55030COMC-1

TF55030KC-1

H

ea

ting unit

301571H01

2

2

2

2

2

Th

e

rmocoupl

e

Ass

e

mbly

7299-1186-00B

1

1

1

1

1

Th

e

rmocoupl

e

H

ea

d

7214-2051-00A

1

1

1

1

1

Singl

e

Th

e

rmocoupl

e

7299-1122-0BS

1

1

1

1

1

T

e

mp

e

r

a

tur

e

Controll

e

r

CN71X301

1

N/A

1

N/A

1

CN71X302

N/A

1

N/A

1

N/A

Solid-St

a

t

e

R

e

l

a

y

102460

1

1

1

1

1

Pow

e

r Cord

120 VAC

GT430263

1

1

N/A

N/A

N/A

Pow

e

r Cord

240 VAC

430264 (NEMA)

N/A

N/A

1

1

1

311373H01
(Europ

ea

n)

N/A

N/A

1

1

1

316705H02
(Chin

a

)

N/A

N/A

N/A

N/A

1

Rock

e

r Switch

SWX143

1

1

1

1

1

Circuit Br

ea

k

e

r

8A

86703H01

2

2

2

2

2

Indic

a

tor Light

120 VAC

33002-002

1

1

N/A

N/A

N/A

Indic

a

tor Light

240 VAC

33002-001

N/A

N/A

1

1

1

Cont

a

ctor 120

VAC

16869

1

1

N/A

N/A

N/A

Cont

a

ctor 240

VAC

16934

N/A

N/A

1

1

1

T

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rmin

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l Block

H

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t

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7214-2122-00A

2

2

2

2

2

T

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rmin

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33407-002

1

1

1

1

1

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Summary of Contents for Lindberg/Blue M Mini-Mite TF55030

Page 1: ...Installation and Operating Manual 304243H02 Revision B June 2020 Thermo Fisher Scientific Lindberg Blue M Mini Mite TM Tube Furnace Models TF55030 TF55035 ...

Page 2: ...y System configurations and specifications in this document supersede all previous information received by the purchaser Thermo Fisher Scientific Inc makes no representations that this document is complete accurate or error free and assumes no responsibility and will not be liable for any errors omissions damage or loss that might result from any use of this document even if the information in the...

Page 3: ...Chapter 6 Main Controller 1x8 5x16 Segment Programmable 6 20 Eurotherm 3216 Controller 6 20 Operator Interface HOME Display 6 21 Beacon Display and Description 6 21 Operator Buttons 6 22 Single Set Point Operation 6 22 Alternate Set Point Selection SP2 6 23 Set Point Ramp Rate 6 23 View or Change the Display Units 6 24 Auto Tuning 6 25 Parameter List 6 26 Offset Procedure 6 28 Alarms Diagnostics 6...

Page 4: ...ent 8 51 Temperature Controller Replacement 8 51 Circuit Breaker Replacement 8 52 Heating Unit Replacement 8 52 Cleaning and Decontamination 8 54 Chapter 9 Troubleshooting 9 56 Chapter 10 Wiring Diagrams 10 58 Chapter 11 Replacement Parts 11 60 Chapter 12 End of Life Care 12 62 WEEE Compliance 12 63 Chapter 13 Contact Information 13 64 ...

Page 5: ...ini mite Tube Furnace 2 11 Figure 2 Thermocouple 4 15 Figure 3 Thermocouple Replacement 8 49 Figure 4 Solid State Relay Replacement 8 50 Figure 5 Circuit Breaker Replacement 8 52 Figure 6 Heating Unit Replacement 8 54 Figure 7 Wiring Diagram TF55030 TF55035 10 58 ...

Page 6: ...abels carefully Failure to follow these instructions may cause the product to malfunction which could result in injury or damage This symbol indicates possible pinch points which may cause personal injury This symbol indicates surfaces which may become hot during use and may cause a burn if touched with unprotected body parts WARNING This symbol indicates situations where dangerous voltages exist ...

Page 7: ... features could allow the unit to become overheated and start on fire causing personal injury or death product and property damage Do not use components or materials not specifically designed for this equipment Failure to comply with this precaution could result in damage to equipment used or the furnace and may create an overheat situation Also do not use anything other than OEM exact replacement...

Page 8: ... WARNING Before maintaining this equipment read the applicable SDS Safety Data Sheets SDS is provided with unit WARNING When installing maintaining or removing the fiberglass insulation the following precautions will minimize airborne dust and fiber Keep personnel not involved in the installation out of the area Use a good vacuum to clean area and equipment Use a dust suppressant if sweeping is ne...

Page 9: ...equency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Canadian ISED IC Notice This ISM digital apparatus complies with Canadian ICES 00...

Page 10: ...hromium 0 1 Polybrominated biphenyls PBB 0 1 Polybrominated diphenyl ethers PBDE 0 1 Our compliance is witnessed by written declaration from our suppliers and or component testing This confirms that any potential trace contamination levels of the substances listed above or below the maximum level set by the latest regulations are exempt due to their application RoHS China This product complies wit...

Page 11: ... Safety Precautions 1 9 304243H02 Mini mite Tube Furnace Chapter 1 ...

Page 12: ...FF switch on control panel and act as disconnecting device from Mains Power Type K Thermocouple Intended Use This furnace is intended as a general purpose laboratory ashing and heat treating furnace at 1100 C for continuous over 3 hours or intermittent under 3 hours use for light industrial and laboratory applications only The furnace is designed for thermal technology applications in laboratories...

Page 13: ...Zone 30 5 cm 12 in 30 5 cm 12 in 30 5 cm 12 in 30 5 cm 12 in Temp Range 100 C to 1100 C 100 C to 1100 C 100 C to 1100 C 100 C to 1100 C Outside Dia Tube 25 4 mm 1 in 25 4 mm 1 in 25 4 mm 1 in 25 4 mm 1 in Overall L x W x H 28 x 41 x 38 cm 11 x 16 x 15 in 28 x 41 x 38 cm 11 x 16 x 15 in 28 x 41 x 38 cm 11 x 16 x 15 in 28 x 41 x 38 cm 11 x 16 x 15 in Control 3216c single setpoint 3216c single setpoi...

Page 14: ... for additional information about the effects of specific atmospheres on furnace performance With prolonged use hairline cracks can develop in the insulation materials These minor cracks will not affect the furnace s performance We recommend turning off the furnace completely when not in use The heating unit is not damaged by rapid heating and cooling cycles Environmental Conditions NOTE May be co...

Page 15: ...or use with combustible or inert atmospheres when contained in a process tube WARNING Do not use combustible gases directly in this furnace Process gasses must always be contained in a separate tube CAUTION Avoid combustible products which generate toxic or hazardous vapor or fumes Work should only be done in a properly vented environment ...

Page 16: ...result in damage to the controller The recommended ambient temperature is 17 C to 27 C 62 6 F to 80 6 F CAUTION Allow at least 12 30 48 cm of space between the furnace at least 12 30 48 cm above the furnace and any combustible surface This permits the heat from the furnace case to escape so as not to create a possible fire hazard WARNING To avoid electrical shock this furnace must be installed by ...

Page 17: ...e the back panel on the furnace and secure with the corner screws 6 Plug the line cord into a 120 VAC 15 amp grounded line The furnace draws approximately 6 7 amps at 120 VAC CAUTION Failure to check thermocouple wiring connections before initial start up could result in damage to the furnace WARNING Electric Shock Hazard present appropriate Electrical PPE Required NOTE Only an authorized or a qua...

Page 18: ...tube furnace heating elements are specifically designed for operation on 120 208 or 240 VAC A furnace wired for 240 VAC operation can also operate on 208 VAC However heat up and recovery times will be longer These models include a 240V grounded plug and cord set units are completely pre wired and ready for operation Follow the procedure in Section 120 VAC Operation to inspect the furnace s wiring ...

Page 19: ... Installation 4 17 304243H02 Mini mite Tube Furnace Chapter 4 ...

Page 20: ...display 5 Run the furnace for two hours at 1100 C 6 Adjust the set point SP1 to room temperature 7 Highly recommended to Auto Tune unit for application prior to use refer to section Auto Tuning Refer to section Eurotherm 3216 Controller for detailed start up steps WARNING After transport and decommissioning or storage under humid conditions a drying out process must be performed due to hydroscopic...

Page 21: ... Start Up 5 19 304243H02 Mini mite Tube Furnace Chapter 5 ...

Page 22: ...ms and each program can contains 16 segments This chapter provides brief instructions on various controller operations which include Setting target temperature Setting the ramp rate Changing display units Auto tuning the controller Setting over temperature protection OTP Temperature offset procedure Timer operation 3216c controller only 5x16 programmer operation 3216p controller only CAUTION Befor...

Page 23: ...Operator Buttons respectively Beacon Display and Description OP1 Output 1 Illuminates when the output to heater OP4 Output 4 Illuminates when the output is ON Over temperature alarm SPX Alternative set point in use SP2 ALM Alarm active Red REM Remote set point or communication active RUN Timer running for 3216c or Program running for 3216p RUN flashing Timer hold for 3216c or Program hold for 3216...

Page 24: ...s UP or DOWN button until the desired setpoint is displayed and then release the button A few seconds after the button is released the controller will accept the new value and is indicated by a brief flash of the display 3 Press PAGE button to return to the HOME display Press to select a new list of parameters and from any display press PAGE to return to the HOME Page Press to select new parameter...

Page 25: ... maximum capability of the unit To fine tune ramp rates you may need to test the furnace using loads that you intend to use in furnace application or with loads having similar mass and thermal properties Complete the following steps to set the ramp rate units 1 The ramp rate units can be set in seconds minutes or hours 2 Press the SCROLL button until RAMPU is displayed 3 Press UP or DOWN button un...

Page 26: ...d 8 The new ramp rate is applied when the button is released and is indicated by a brief flash of the display 9 Press PAGE button to return to HOME display View or Change the Display Units To change the temperature scale in 3216 controller to operate on F instead of the factory setting of C or to change from F to C follow these steps 1 Press the SCROLL button until UNITS is shown in the lower disp...

Page 27: ...sets the initial values of the parameters listed in Table 2 Parameter Description and Accessibility in 3216c and Table 3 Parameter Description and Accessibility in 3216p Thermo Fisher recommends that you tune the furnace to your specific application to obtain the best results Steps to Auto Tune the Controller 1 Load the chamber with materials that have the same mass and thermal characteristics as ...

Page 28: ... not protected by a security code From HOME display press SCROLL button to scroll through the list of parameters in Level 1 The parameter mnemonic and its scrolling description are shown in the lower display The value of the parameter is shown in the upper display After 5 seconds a description of the parameter will scroll once along the display and then revert back to the mnemonic The scrolling te...

Page 29: ...rolling help message showing a longer description of the parameter The value of the parameter is shown in the upper display Press DOWN or UP button to adjust this value If no button is pressed for about 30 seconds the display returns to HOME Display Back scroll is achieved when you are in the list by pressing UP button while holding DOWN and SCROLL button To Enter Level 2 1 From any display press ...

Page 30: ... that if the input type is changed it is not necessary to calibrate the controller There may be occasions however when you wish to apply an offset to the standard calibration to take account of known errors within the process for example a known sensor error or a known error due to the positioning of the sensor In these instances it is not advisable to change the reference factory calibration but ...

Page 31: ...r when a pre set level has been exceeded They are indicated by a scrolling message on the display and the red ALM beacon Alarm Indication Acknowledgment Alarm Indication Acknowledgement should go before Sensor Break If an alarm occurs the red ALM beacon will flash a scrolling message will give the source of the alarm and the alarm relay output will operate A typical default message will show the s...

Page 32: ...high or low limit For a PID controller if the PV has not moved by 0 5 x Pb in the loop break time the loop is in break The loop break time is set by the AutoTune a typical value is 12 x Td The loop break alarm may be disabled by setting its time to Off Over Temperature Protection OTP The over temperature protection will be in effect during any alarm condition when the temperature of the furnace ha...

Page 33: ...ent provides a controlled change of set point from an original to a target set point The duration of the ramp is determined by the rate of change specified The segment is specified by the target set point and the desired ramp rate The ramp rate parameter is presented in engineering units C F Eng per real time units Seconds Minutes or Hours If the units are changed all ramp rates are re calculated ...

Page 34: ...l at temperature This may be used in combination with the set point ramp limit to provide a simple ramp dwell temperature sequence Delayed switch on timer This may be used to implement a switch on delay and often eradicates the need for a separate timer device Soft Start timer Starts automatically on power up It applies a power limit until the temperature reaches a threshold value or the timer tim...

Page 35: ...t Level 2 Read Only 1125 6 30 6 SP SEL Set point Select Level 1 2 Read Write SP1 6 23 7 SP1 Set point 1 Level 1 2 Read Write 0 1100 6 23 8 SP2 Set point 2 Level 1 2 Read Write 0 1100 6 23 9 RAMPU Set point Ramp Units Level 1 2 Read Write Mins 6 23 10 SP RAT Set point Rate Limit Level 1 2 Read Write Off 6 24 11 A TUNE Auto Tune Enable Level 1 2 Read Write Off 6 25 12 UNITS Display Units Level 1 2 R...

Page 36: ... exceeded If the PV is already greater than SS SP the reduced power limit is not applied and the timer times out When the timer status reset the control output is controlling at a level limited by the output high and low limits Soft Start Setpoint A soft start timer is provided to control start up of sensitive heaters If these heaters are stressed by applying 100 power from cold they could be dama...

Page 37: ...lapsed Delayed Switch On Timer The timer is used to switch on the controller output power after a fixed length of time It could be used to turn on a process at a particular time It is initiated by any of the following Switching on power Momentarily pressing and together Setting the parameter T STAT to run A command through serial communications A logic input suitably configured When the timer stat...

Page 38: ...d the timing starts immediately Note that if a ramp rate is set the ramp completes before timing starts To set the threshold value press SCROLL button until THRES is displayed THRES can be accessed from Level 1 and Level 2 Press UP or DOWN button to adjust the value In the example given below the dwell periods will not start until the PV is within 5 units of the set point Timer as 8 Segment Progra...

Page 39: ... 2 The setpoint 2 may be a lower or a higher temperature rES Reset on completion and reverts to SP1 or SP2 based on the Setpoint selection SCROLL through parameters in level 2 and set the required END T by pressing or OR OR OR To Configure the Programmer 1 Enter level 2 to configure the timer as a programmer Press SCROLL button to scroll through the list of parameters until TM CFG is displayed Now...

Page 40: ... the last set point OFF will turn the output power off and SP2 will control at set point 2 5 To set the first target set point press SCROLL button to select TSP 1 Press UP or DOWN button to adjust the value In this example the set point will ramp from the current value of the PV to the first target 45 C 6 To set the first ramp rate press SCROLL button to select RMP 1 Press UP or DOWN button to adj...

Page 41: ...ing rate that the furnace normally exhibits When not using this feature the furnace will operate at its maximum heating and cooling capability When the program ramp has ended or has been reset the furnace will continue to maintain set point temperature It will not cool to ambient temperature unless the set point is set to ambient temperature by the program or by the operator When a step change is ...

Page 42: ...ion The 3216p temperature process controller is a single loop PID based controller that can store up to 5 programs with 16 segments each This controller consists of microprocessor based three mode PID Proportional Integral and Derivative programmable temperature controller and appropriate output switching devices to control the furnace The programmable controller can be used as a single set point ...

Page 43: ...vel 1 2 Read Write Off 6 24 11 A TUNE Auto Tune Enable Level 1 2 Read Write Off 6 25 12 UNITS Display Units Level 1 2 Read Write Deg C 6 24 13 PROG Current Program Number Level 1 2 Read Write 1 to 5 6 42 14 END T Program End Type Level 1 2 Read Write Dwell 6 37 15 H BACK Program Holdback Level 1 2 Read Write 1 6 41 16 DWEL U Dwell Units Level 1 Read Only Mins 6 43 17 Level 2 Read Write 6 43 18 TSP...

Page 44: ...ck band Each program can have its own Holdback value assigned to it H BACK can be accessed from Level 1 or Level 2 To set the hold back value 1 Press SROLL button until display reads H back 2 Press the UP or DOWN button to set holdback value or to turn off hold back function Creating a New Program or Editing an Existing Program 3216p is a 16 segment programmer consisting of eight ramp dwell pairs ...

Page 45: ...ich occurs at the end of program or in reset depends on the configuration of the END T parameter The END T can be dwEll Controls at last program setpoint SP2 Controls at setpoint 2 When the programmer completes the target setpoint will switch to setpoint 2 The setpoint 2 may be a lower or a higher temperature rES Reset on completion and reverts to SP1 or SP2 based on the Setpoint selection Scroll ...

Page 46: ...ure program 1 2 3 4 or 5 for configuration 4 To set the ramp unit press SCROLL button to select RAMP U and then press DOWN or UP button to select hour min or sec In this example the ramp unit is set in min 5 To set the Dwell unit press SCROLL button to select DWEL U and then Press or to select hour or min In this example the dwell unit is set in min 6 To set the first Target Set point press SCROLL...

Page 47: ...oint or dwell at the temperature set in the last segment used When a program finishes on a dwell and the dwell time expires the temperature will revert to the control set point Before running a program ensure that the control set point is set to Zero to avoid unexpected heating at the end of the program When a Holdback is set each segment used must have a Ramp Rate assigned to it in order for it t...

Page 48: ...suggested as pin connections vary with different adapter manufacturers and may not work properly if they don t match with the above DB9 pinout of the furnace Host Computer Software The host computer can communicate with furnaces with communication option COM A data logging control software is required for data logging control of the furnace using the RS 485 communication Thermo Fisher Scientific d...

Page 49: ...supplied to the unit and temperature controller before starting the software program c Verify DB 9 pin connections as shown in wiring diagram interchange 2 3 connections if communication is not working d Verify the configuration values in the controller listed in the Table 4 Controller Parameters for Communication Table 4 Controller Parameters for Communication Parameter Value Comms Module Identit...

Page 50: ...ance out of the area Use a good vacuum to clean area and equipment Do not use compressed air Use NIOSH high efficiently respirator 3M 8710 or equivalent Wear long sleeve clothing gloves hat and eye protection to minimize skin and eye contact Do not wear contact lenses Thoroughly wash self after work is complete Launder work clothing separate from other clothes and thoroughly clean laundering equip...

Page 51: ... Connect the thermocouple lead wire to the terminal screws on the thermocouple Be careful not to bend the thermocouple wire Red is always negative If the extension leads are black and white white is negative Refer to Figure 7 Wiring Diagram TF55030 TF55035 for additional wiring information 9 Replace the furnace rear panel Figure 3 Thermocouple Replacement NOTE There are wires connecting the back p...

Page 52: ...ws located on the left and right sides of the control panel 1 in Figure 4 3 Slide the panel assembly away from the unit to expose components 4 Locate the solid state relay on the component tray 2 in Figure 4 5 Note the terminal connections of the relay wires and label them for reattachment Remove the wires from the relay terminals 6 Remove the mounting screws from the relay 7 Replace the relay and...

Page 53: ...wing steps refer to Figure 4 Solid State Relay Replacement 1 Disconnect furnace from main power by turning the switch 4 in Figure 4 to OFF position Ensure power cord is removed from socket 2 Remove the two sheet metal screws located on each side of the furnace near the lower front 1 in Figure 4 Pull the control panel forward to access the controller 5 in Figure 4 3 Note the terminal connections of...

Page 54: ... the panel near the furnace 3 Locate the top heating unit terminal block item 2 in Figure 6 Label the twisted solid silver wires which are attached to the terminal block WARNING Disconnect furnace from main power before attempting any maintenance to furnace or its controls CAUTION This product contains ceramic fiber or other refractories which can result in the following May be irritating to skin ...

Page 55: ...9 Lift the heating unit item 5 in Figure 6 up and out 10 Insert the new heating element Guide the twisted solid silver terminal wires through the slot in the side of the inner furnace The bottom of the heating unit will lay flat against the leaf spring 11 Reassemble the hold down brackets Replace the six screws 12 Connect the heating element terminals to the terminal block 13 Drill hole into heati...

Page 56: ...ium Rinse thoroughly with sterile distilled water then 70 alcohol Dry with a clean cloth as needed Be sure not to spray any liquids directly on electronics controls and ceramic insulating materials or heating elements 3 Interior Surfaces Cleaning Do not use any liquids on ceramic insulating materials or heating elements a Organic contaminants may be removed by burning them out Refer to section Fur...

Page 57: ... Maintenance Cleaning 8 55 304243H02 Mini mite Tube Furnace Chapter 8 ...

Page 58: ...hange since it will not have been entered in the previous configuration ECAL Calibration error Re instate Factory calibration E2 Er EEPROM error Return to factory for repair EE Er Non vol memory error Note the error and contact your supplier E Lin Invalid input type This refers to custom linearization which may not have been applied correctly or may have been corrupted Go to the INPUT list in conf...

Page 59: ... furnace display temperature If the output light is on disconnect power from the furnace and check the heating elements for continuity Front panel red indicator light is off Check that the power switch is on Check that the indicator lights on the controller display are on Check that the furnace door is fully closed Check that the door interrupt switch at the middle front of the furnace is engaged ...

Page 60: ...42I02 9 9 9 9 9 9 7 5 5 5 1 5 5 7 1 9 9 3 5 5 665 723 7 1 0 17 27720 7 1 0 17 6 21 6 9 1 3 29 5 5 7 851 1 9 0 17 211 7 216 776 92 76 776 92 76 5281 127 5281 21752 3 1 75 72 3 1 6 127 237 21 2006 32576 5 0 17 32 5 21 92 7 3 6 3352 036 25 92 7 3 6 3352 036 6 32 5 25 6 7 6 7 03 5 785 21752 5 1 6 0 7 2 7 1 0 176 32 5 175 304242I02 ...

Page 61: ... Wiring Diagrams 10 59 304243H02 Mini mite Tube Furnace Chapter 10 ...

Page 62: ...Temperature Controller CN71X301 1 N A 1 N A 1 CN71X302 N A 1 N A 1 N A Solid State Relay 102460 1 1 1 1 1 Power Cord 120 VAC GT430263 1 1 N A N A N A Power Cord 240 VAC 430264 NEMA N A N A 1 1 1 311373H01 European N A N A 1 1 1 316705H02 China N A N A N A N A 1 Rocker Switch SWX143 1 1 1 1 1 CircuitBreaker 8A 86703H01 2 2 2 2 2 Indicator Light 120 VAC 33002 002 1 1 N A N A N A Indicator Light 240 ...

Page 63: ...Controller CN71X303 1 N A 1 N A 1 CN71X304 N A 1 N A 1 N A Solid State Relay 102460 1 1 1 1 1 Power Cord 120 VAC GT430263 1 1 N A N A N A Power Cord 240 VAC 430264 NEMA N A N A 1 1 N A 311373H01 European N A N A 1 1 N A 316705H02 China N A N A N A N A 1 Rocker Switch SWX143 1 1 1 1 1 Circuit Breaker 8A 86703H01 2 2 2 2 2 Indicator Light 120 VAC 33002 002 1 1 N A N A N A Indicator Light 240 VAC 330...

Page 64: ... Care Be sure to follow local regulations when disposing of any unit Some additional suggestions are listed below Be sure to clean up any biological safety hazards Have a certified technician remove the insulation from the unit then dispose per SDS and local laws and regulations ...

Page 65: ...riciclaggio smaltimento in ognuno degli Stati Membri Europei Questo prodotto verrà smaltito o riciclato tramite queste medesime Ulteriori informazioni sulla conformità di Thermo Fisher Scientific con queste Direttive l elenco delle ditte di riciclaggio nel Vostro paese e informazioni sui prodotti Thermo Scientific che possono essere utili alla rilevazione di sostanze soggette alla Direttiva RoHS s...

Page 66: ...here visit www thermofisher com and go to the Contact Us page under the Services menu to locate the contact information for your area Thermo Fisher Scientific Inc 275 Aiken Road Asheville NC 28804 United States Countries Sales North America 1 866 984 3766 India toll free 1800 22 8374 India 91 22 6716 2200 China 800 810 5118 400 650 5118 France 33 2 2803 2180 Germany international 49 6184 90 6000 G...

Page 67: ... Contact Information Chapter 13 13 65 304243H02 Mini mite Tube Furnace ...

Page 68: ...Find out more at thermofisher com ...

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