Thermo Scientific Barnstead Smart2Pure 12 UF Operating Instructions Manual Download Page 73

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Thermo Scientific

Smart2Pure

Maintenance

Content

•

"Maintenance Intervals"

page 64

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"Replacing the ultrapure cartridge"

page 65

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"Replacing the RO/pretreatment"

page 66

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"Cleaning"

page 68

•

"Changing the ultrafilter"

page 63

•

"UV-reactor assembly"

page 73

•

"Replacing the UV lamp"

page 74

•

"Replacing the 0.2 μm final filter"

page 76

•

"Autoclaving the 0.2 μm final filter"

page 76

Summary of Contents for Barnstead Smart2Pure 12 UF

Page 1: ...Thermo Scientific Barnstead Smart2Pure Ultrapure water system Operating Instructions 50148311 Revision B June 2016 ...

Page 2: ...document are subject to change without notice All technical information in this document is for reference purposes only System configurations and specifications in this document supersede all previous information received by the purchaser This document is not part of any sales contract between Thermo Fisher Scientific Inc and a purchaser This document shall in no way govern or modify any Terms and...

Page 3: ...the intended use Thermo Fisher Scientific Inc provides this document to its customers with a product purchase to use in the product operation This document is copyright protected Any reproduction of the whole or any part of this document is strictly prohibited except with the written authorization of Thermo Fisher Scientific Inc The contents of this document are subject to change without notice Al...

Page 4: ... intervals an installation verification test is performed on commissioning the system for the first time and repeated after each preventative maintenance and repair activity The warranty is valid from the date of delivery of the system to the customer The above mentioned warranty conditions are subject to the general terms and conditions of sale in effect at the time of purchase which apply as wel...

Page 5: ... hazardous situation which if not avoided will result in death or serious injuries Is used for applicational hints and useful information Risk of electric shock Electrical work on the system is only to be carried out by qualified personnel Protective conductor connection Connect the power supply to an electrical socket with a protective connection Indicates a situation in which protective gloves o...

Page 6: ...2014 35 EC EMC Directive 2014 30 EU ASTM D1193 6 RoHs 2011 65 EU Additionally the ultrapure water system is in compliance with many other international standards regulations and directives not listed here Should you have any questions regarding compliance with national standards regulations and directives applicable for your country please contact your Thermo Fisher Scientific sales organization ...

Page 7: ...Pure 12 11 Available Smart2Pure 3 6 systems 12 Available Smart2Pure 12 systems 13 Available storage tanks for Smart2Pure 12 systems 13 Chapter 4 Intended Use of the device 15 Intended Use 15 Unintended use 15 Chapter 5 Technical Specifications 17 Chapter 6 The Installation area 23 Chapter 7 Installation 25 Connections of the Smart2Pure 3 6 system 26 Connections of the Smart2Pure 12 system 28 Conne...

Page 8: ...ents 55 Chapter 12 System control 57 Menu 58 Mono dual measurement mode 58 Setting the limiting value for conductivity 59 Setting the limiting value for temperature 60 Error message and acoustic error signal 61 Communication 61 Potential free contact 62 Chapter 13 Maintenance 63 Maintenance Intervals 64 Replacing the ultrapure cartridge 65 Replacing the RO pretreatment 66 Cleaning 68 Changing the ...

Page 9: ... Thermo Scientific Smart2Pure vii Chapter 17 Consumables 87 Accessories 87 Chapter 18 Terminal assignment 89 Chapter 19 Maintenance record 91 Chapter 20 Contact information Thermo Fisher Scientific 93 Index 95 ...

Page 10: ...Contents viii Smart2Pure Thermo Scientific ...

Page 11: ... 1 Transport and packaging Content Examination on receipt on page 5 Complaints on page 5 Packaging for return shipment on page 5 Do not pull the plastic foil over your head Risk of suffocation Use the plastic foil only for packaging ...

Page 12: ...urred to the goods during transport Immediately contact your delivery transport agency Save the complete packaging including the cardboard box for a possible inspection of them and or return shipment of the system Packaging for return shipment If possible use the original box and packaging material When these are no longer available then Protect the system from shock by packing it in bubble wrap a...

Page 13: ...ld take the system out of operation Prior to send back a operated device empty the water and dry the system and take out the cartridges pack the ultrapure cartridges into a bubble wrap and or packaging foam and take it with in into the package of the Smart2Pure ultrapure water system ...

Page 14: ...1 Transport and packaging 4 Smart2Pure Thermo Scientific ...

Page 15: ...cident prevention regulations The feedwater pressure must be at least 0 1 bar and at max 6 bar or 1 45 to 87 PSI When the feedwater pressure is higher install an external pressure reducer A low pressure check valve is recommended to prevent back flow of feedwater from water system A grounded 100 240V 50 60Hz electrical outlet must be available see Electrical connections on page 21 Access to the po...

Page 16: ...d must have an adequate load carrying capacity check the capacity and stability of the wall The dry weight of the system is given under Dimensions and weight Smart2Pure 3 6 on page 18 and Dimensions and weight of Smart2Pure12 on page 19 When the internal tank is filled the system has a weight during operation of approx 32 kg 70 55 lbs The surface on which the system is installed must be level and ...

Page 17: ...diately with ample fresh water The system or system components may heat up as a result of a defect It is recommended to always wear appropriate safety gloves to prevent skin damage or burns Wear safety gloves when changing the UV lamp in order to prevent that your skin comes in contact with the UV lamp glass Wear safety glasses when working with cleaning solutions If your eyes come into contact wi...

Page 18: ...2 Safety Precautions 8 Smart2Pure Thermo Scientific ...

Page 19: ...re 9 3 Extend of delivery Contents Extend of delivery Smart2Pure 3 6 on page 10 Extend of Delivery Smart2Pure 12 on page 11 Available Smart2Pure 3 6 systems on page 12 Available storage tanks for Smart2Pure 12 systems on page 13 ...

Page 20: ...Sterile vent air filter Item No 22 0091 1 x Feedwater connecting kit Item No 25 0071 1 x Connectiong tube AD 1 4 6 m 8 22 inch Item No 18 0137 1 x Ball valve 1 4 Item No 15 0112 1 x cleaning adapter Item No 50133431 1 x Table top power pack Item No 50149597 1 x Universal adapter Item No 21 1006 1 x Universal holder Item No 21 1007 1 x Rubber connector to nema plug connector Item No 50132200 1x Rub...

Page 21: ... filter 0 2 μm Item No 09 1003 1 x Feedwater connecting kit Item No 25 0071 1 x Connectiong tube outer diameter 1 4 6 m 8 22 inch Item No 18 0137 1 x Ball valve 1 4 Item No 15 0112 1 x Cleaning adapter Item No 50133431 1 x Table top power pack Item No 50149597 1 x Universal adapter Item No 21 1006 1 x Universal holder Item No 21 1007 1 x Rubber connector to nema plug connector Item No 50132200 1x ...

Page 22: ...able Smart2Pure 3 6 systems Item No System 50129869 Smart2pure 3 Standard 50129870 Smart2pure 3 UF 50129872 Smart2pure 3 UV 50129688 Smart2pure 3 UV UF 50129873 Smart2pure 6 Standard 50129874 Smart2pure 6 UF 50129885 Smart2pure 6 UV 50129887 Smart2pure 6 UV UF ...

Page 23: ...2 systems Available storage tanks for Smart2Pure 12 systems Item No System 50129888 Smart2pure 12 Standard 50129889 Smart2pure 12 UF 50129890 Smart2pure 12 UV 50129845 Smart2pure 12 UV UF Item No System Capacity 06 5040 Pure water tank 30 liter 06 5070 Pure water tank 60 liter ...

Page 24: ...3 Extend of delivery 14 Smart2Pure Thermo Scientific ...

Page 25: ...esigned to be installed and use in the following application areas Laboratories for cell biological and biotechnological work with the safety levels L1 L2 and L3 Medical and microbiological laboratories according to DIN EN 12128 Laboratories in the central area of clinics and hospitals Unintended use The system must not be operated outside of the specifications as described in the operating manual...

Page 26: ...4 Intended Use of the device 16 Smart2Pure Thermo Scientific ...

Page 27: ...M Type I on dispensing valve Standard UV UF UV UF Conductivity reference temperature 25 C μS cm 0 055 0 055 0 055 0 055 Resistance reference temperature 25 C M cm 18 2 18 2 18 2 18 2 TOC value ppb 5 10 1 5 5 10 1 5 RNase DNase ng ml pg ul 0 003 0 4 Bacteria CFU ml 0 1 0 1 0 1 0 1 Bacterial endotoxins EU ml 0 001 0 001 Particles μm ml 0 2 0 2 0 2 0 2 Performance l min 1 0 1 0 0 6 0 6 Product water ...

Page 28: ...ure hold valve for concentrate see chapter Chapter 16 Replacement parts Permeate and concentrate performance for Smart2Pure System Permeate Concentrate All Smart2Pure 3 l h 3 50 All Smart2Pure 6 l h 6 55 All Smart2Pure 12 l h 12 60 Dimensions and weight Smart2Pure 3 6 Height 545 mm 21 46 inch Width 305 mm 12 01 inch Depth 400 mm 15 75 inch Base area 277 x 372 mm 10 91 x 14 65 inch Weight including...

Page 29: ...mensions and weight of Smart2Pure12 Height 545 mm 21 46 inch Width 305 mm 12 01 inch Depth 300 mm 11 81 inch Base area 277 x 372 mm 10 91 x 14 65 inch Weight including ultrapure cartridge and RO pretreatment cartridge 28 kg 61 74 lbs 300 11 81 545 21 46 305 12 01 ...

Page 30: ...city 37 5 kg 82 57 lbs 71 5 kg 157 66 lbs Water connections Feedwater tubing Tube 1 4 outer diameter Concentrate tubing Tube 1 4 outer diameter Tank Flow tubing only Smart2Pure 12 Tank back flow tubing only Smart2Pure 12 Tube 1 4 outer diameter Tank overflow tubing only Smart2Pure 3 6 Tube 1 4 outer diameter Dispenser back flow tubing Dispenser flow tubing Tube 1 4 outer diameter Tube jumper Tube ...

Page 31: ...rity synthetic quartz UV housing Stainless steel Ultrapure cartridge PP Polypropylene UF housing PC Polycarbonate Rinsing solenoid valve PA Polyamide Dispensing valve PET Polyethyleneterephthalate Conductivity measuring cell POM Polyoxymethylen stainless steel Distributor block POM Polyoxymethylen Connections POM Polyoxymethylen Tubings PE Polyethylene O Rings EPDM Ethylene propylene diene rubber ...

Page 32: ...non condensing Line voltage variation Not more than 10 of the line voltage not applicable Transient overvoltages As usually occur in the supply network overvoltage category II acc to IEC 60364 4 443 Note The rated level of transient overvoltage is the withstand impulse voltage acc to overvoltage category II of IEC 60364 4 443 not applicable Ventilation requirements no special requirements no speci...

Page 33: ...oor drain with an outside diameter of 63 mm or 2 48 inch DN 50 tube shall be provided Unobstructed draining of the rinsing water to the drain must be ensured When no floor drain is available install a water watcher to protect against water damage available only for Europe A check valve is recommended in the feedwater line to prevent back flow of feedwater from the water system The operator is obli...

Page 34: ... the system to the voltage supply see Electrical connections on page 21 Ample working space must be provided around the system for easy and pleasant replacement of wear and replacement parts and for ease of operation see Accessibility to Smart2Pure systems and pure water tank on page 21 Easy access for operation and control of the system ...

Page 35: ...e 30 Bring your Smart2Pure system into operation on page 31 Connecting an external tank to the Smart2Pure 12 system on page 34 Illustration of drain on page 35 Attaching the wall holder for 30 or 60L pure water tank on page 36 Attaching wall holder for 30L pure water tank on page 37 Attaching wall holder for 60L pure water tank on page 40 Wall mounting on page 42 Mounting the power pack voltage su...

Page 36: ...7 Installation 26 Smart2Pure Thermo Scientific Connections of the Smart2Pure 3 6 system 6 7 8 11 10 9 5 4 3 2 1 12 ...

Page 37: ...for additional hand dispenser 6 Connector potential free contact 5 pins 7 Power supply connector 24 V DC 8 RS232 printer connection 9 1 4 thread connector for 0 2 μm final filter 10 Quick connectors for RO pretreatment cartridge 11 Quick connectors for ultrapure cartridge 12 1 4 thread connector for sterile vent filter When you are remove the tube jumper between Pos 4 and Pos 5 you have the possib...

Page 38: ...7 Installation Connections of the Smart2Pure 12 system 28 Smart2Pure Thermo Scientific Connections of the Smart2Pure 12 system 1 12 11 4 10 7 3 8 9 6 5 2 ...

Page 39: ...ter diameter 1 4 tube for additional hand dispenser 7 Dispenser flow connector outer diameter 1 4 tube for additional hand dispenser 8 Optional printer connector 9 Power supply connector 24V DC 10 Level control connector for external pure water tank 11 Quick connectors for RO pretreatment cartridge 12 Quick connectors for ultrapure cartridge When you remove the tube jumper between Pos 6 and Pos 7 ...

Page 40: ...ter tank Smart2Pure 12 13 Tank flow connector for outer diameter 1 4 tube 14 Tank back flow connector for outer diameter 1 4 tube 15 Level control connector 16 Connector for optional sterile overflow 17 Connector for optional sterile vent filter 16 16 14 15 13 14 15 13 30L pure water tank 60L pure water tank 17 17 ...

Page 41: ...e workbench under the workbench or wall mount A wall attachment kit is available for wall mounting purchasing separately See Section Wall mounting on page 42 2 Remove the cover from the ultrapure cartridge by pressing the snapper and pull the cover off towards the front 3 a Locate the ultrapure cartridge b Place the ultrapure cartridge in the rear section of the system and insert the two quick con...

Page 42: ...ing the RO pretreatment cartridge incorrectly 5 a Use the R3 4 feedwater connecting kit supplied with the system to connect the Smart2Pure system with the feedwater tap Therefore push the R3 4 union nut over the outer diameter 1 4 tube und push in the tube into the fitting and then connect the open end of the outer diameter 1 4 tube to the feedwater connection of the Smart2Pure panel b After this ...

Page 43: ...ntrate connector of the Smart2Pure 12 panel see Connections of the Smart2Pure 12 system on page 28 Route the outer diameter 1 4 tube with a free gravity fall to the drain see Illustration of drain on page 35 6 Connect the power to the system see Mounting the power pack voltage supply on page 43 7 Before screw in the 0 2 μm final filter onto the 1 4 thread dispensing valve outlet wait until the tan...

Page 44: ...ribed in the separate installation guide If not use a AD 8mm 0 31 inch tube to connect the tank overflow to drain as described in this chapter A tank vent filter has to be ordered separately see Accessories on page 87 Step Action Figure 1 Place the external 30L or 60L pure water tank in the direct vicinity of the Smart2Pure 12 system 2 Use the AD 1 4 tube to connect the tank back flow connector on...

Page 45: ...vel control connection system panel Tank Tank overflow fitting AD 8mm 0 31 inch tube Illustration of drain siphon for inserting the rinsing water and concentrate outlet tube Shorten the rinsing water and concentrate outlet tube to the required length and route it to an atmospherically vented drain The tubes that run from the Smart2Pure system and the external tank to the drain must be routed with ...

Page 46: ...e wall holder Item No 06 5015 For 60L pure water tank you need the wall holder Item No 06 5016 The wall on which the pure water tank is to be installed or mounted must have an adequate load carrying capacity check the capacity and stability of the wall Weight and dimensions for pure water tanks see Dimensions and weight 30L and 60L pure water tank on page 20 Lifting and carried out only the 30L or...

Page 47: ...es for fixing the wall holder Then use a 8 mm or 0 31 inch twist drill to make the holes and put in the four S8 plugs which are supplied with the wall holder 2 Attach the wall holder bottom part to the wall by screwing in the four supplied screws with a philips screw driver into the wall where you put in the plugs before 3 Place the 30L pure water tank onto the mounted wall holder bottom part with...

Page 48: ...ns of the Smart2Pure 12 system 38 Smart2Pure Thermo Scientific Openings for screw on the hexagon nuts onto the wall holder bottom part Wall holder bottom part Hexagon nuts Threaded bolts Threaded bolts Wall holder bottom part ...

Page 49: ...th the wall holder To prevent contamination of the 30L pure water tank when the lid is unscrew and mounting works screw on the lid after you have placed the wall holder upper part on the pure water tank as described above 5 Screw in the two screws with a Phillips screw driver into the wall where you have put in the plugs before 6 After mounting the complete wall holder connect the tubing and level...

Page 50: ...te and screw in as shown in the diagram the six countersunk screws and hexagon nuts supplied with the brackets 2 Hold the wall holder at the desired position on the wall and mark the six boreholes for fixing the wall holder Then use a 8 mm or 0 31 inch twist drill to make the holes and put in the six S8 plugs which are supplied with the wall holder Mark up here the position for bore holes Wall ...

Page 51: ...Figure 3 Attach the wall holder to the wall by screwing in the six supplied countersunk screws with a Phillips screw driver 4 Place the 60L pure water tank with two people on the wall holder and repeat the steps 4 5 and 6 in section Attaching wall holder for 30L pure water tank on page 37 Screws Wall ...

Page 52: ...ews and anchors supplied with the wall mounting brackets are only suitable for attaching the wall mounting brackets to a concrete wall or a solid masonry wall Step Action Figure 1 Use the wall mounting brackets to mark the anchoring points with a pen on the wall at the location where the holes are to be drilled for the wall mounting bracket Use an 8 mm 0 31 inch drill bit to drill the holes See fi...

Page 53: ... to ensure that the suitable plug and the power cable do not get wet Mount the power pack with dry hands Risk of an electrical shock Step Action Figure 1 Remove the protective foil on the back of the universal holder and from the universal adapter and attach the universal holder to the center of the back of the main adapter 2 Attach universal adapter to a smooth wall surface with supplied screws o...

Page 54: ... power supply unit has been mounted 5 Now connect the power supply unit to the Power supply connection on the right side of the Smart2Pure 3 6 or Smart2Pure 12 system Next plug the power supply to a grounded 100 240V 50 60 Hz power outlet As soon as connect the power supply unit to the power supply connection of the system the display from the display control is on After 5 minutes the system is go...

Page 55: ...per from the connection panel of the system c Cut from the outer diameter 1 4 tube two tubes with a length of 80 mm 3 2 inch and attach the tubes into the t adapter and the connection panel Attach the ball valve with a third outer diameter 1 4 tube to the t adapter d Additionally attach a fourth outer diameter 1 4 tube to the other connection of the ball valve You can choose the length of the oute...

Page 56: ...7 Installation Connections of the Smart2Pure 12 system 46 Smart2Pure Thermo Scientific ...

Page 57: ...scribed in the flow diagram Booster pump RO membrane with integrated pretreatment Recirculation pump UV lamp Ultrapure polisher cartridge Ultrafilter Final conductivity cell with temperature compensation Sterile vent filter ASTM Type 1 system dispenser with 0 2 μm filter ASTM Type 2 system port Pure water Pure water Ultrapure water Storage reservoir Internal for 3 and 6L h versions External for 12...

Page 58: ...8 Flow chart 48 Smart2Pure Thermo Scientific ...

Page 59: ... feedwater solenoid valve is closed by a level switch and prevents that no more water flows into the system After open the dispensing valve the pure water from the tank flows through the UV bulb only systems with UV ultrapure cartridge and the ultrafilter only systems with UF ASTM Type I water can be dispensed through the 0 2 μm final filter on dispensing valve and ASTM Type II water when you have...

Page 60: ...9 How the Smart2Pure system functions 50 Smart2Pure Thermo Scientific ...

Page 61: ...Thermo Scientific Smart2Pure 51 10 Initial start up Contents Putting the system into operation on page 52 Dispensing water from the dispensing valve on page 54 Venting the 0 2 μm final filter on page 54 ...

Page 62: ...tor for outer diameter 1 4 tube 5 Tank flow connector for outer diameter 1 4 tube 6 Concentrate connector for outer diameter 1 4 tube 7 Feedwater connector for outer diameter 1 4 tube The system must warmed up or cooled down to room temperature before being put into operation Check that all connections have been made as described in Chapter 7 Installation on page 25 or shown in the bottom diagram ...

Page 63: ...ve the maximum capacity and leave approx 2 run 3 liters pure water from the dispensing valve Screw in the sterile filter After connecting the power supply into the system a brief self test is starting for approx 5 minutes After the brief self test the system begins to produce pure and ultrapure water If the tank content of the Smart2Pure 3 6 system is empty it is possible that air is coming from t...

Page 64: ... down or stop water flow CAUTION Do not over tighten knob once flow stops doing so could damage dispensing valve Knob Counter clock wise to dispense water Step Action Figure 1 The first time you dispense pure water at the main dispenser through the 0 2 μm final filter open the white knurled screw 2 Do not close the knurled screw until pure water runs out of the opening at the knurled screw continu...

Page 65: ... C Third line shows the Limit value Cond Temp and Status Sensor The Limit value Cond LED s will report any value out of its limit immediately Also the calling up of submenus for limit settings is indicated The Status Sensor LED shows any error at the conductivity and temperature measuring cell D Menu button switches the Menu to the next submenu E Down button decreases adjustable values F up Quit b...

Page 66: ...11 Operating Elements 56 Smart2Pure Thermo Scientific ...

Page 67: ...n page 58 Mono dual measurement mode on page 58 Setting the limiting value for conductivity on page 59 Setting the limiting value for temperature on page 60 Error message and acoustic error signal on page 61 Communication on page 61 Potential free contact on page 62 ...

Page 68: ...e shown alternating in a 2 second tact The LED for the unit switches with the display This following combinations are possible in the Mono dual measurement mode adjusted resistance value M cm c and ct adjusted resistance value μS cm c and ct Step Action Picture 1 Press the Menu button once then the display shows you the last adjustment measurement mode green LED lights up The first line shows the ...

Page 69: ... Press the Menu button twice to enable the limiting value for the conductivity to be set red LED lights up 2 Use the up quit and down button to increase or reduce the value With the Enter button you switch to the next digit After finishing adjustment press Enter to confirm the value 3 Press the Menu button twice to return to the operating mode Display shows Limit value Cond Temp Status Sensor Seco...

Page 70: ...hree times to enable the limiting value for the temperature to be set red LED lights up 2 Use the up quit and down button to increase or reduce the value With the Enter button you switch to the next digit After finishing adjustment press Enter to confirm the value 3 Press the Menu button once to return to the operating mode Display shows Limit value Cond Temp Status Sensor Second line Display 35 C...

Page 71: ...red value output at the serial interface Print out example 18 2 M cm 23 4 C If the limiting value of the conductivity or temperature are reached in the display shows or 200 the red LED in the second line is lighting up and additionally after approx 5 minutes an acoustic signal will sound Error Lights up LED in second line and acoustic signal Limiting value of conductivity is reached Limiting value...

Page 72: ...Pure Thermo Scientific Potential free contact The system is equipped on the systems panel with a potential free contact for control external equipment The maximum connected load is 30V 2A The Pin assignment of the 5 pin socket is ...

Page 73: ...acing the ultrapure cartridge on page 65 Replacing the RO pretreatment on page 66 Cleaning on page 68 Changing the ultrafilter on page 63 UV reactor assembly on page 73 Replacing the UV lamp on page 74 Replacing the 0 2 μm final filter on page 76 Autoclaving the 0 2 μm final filter on page 76 ...

Page 74: ...e Intervals Wear parts must be replaced in accordance with the following table The intervals have been established for the user and depend on the actual exact water quality and the volume of water that is used daily Please note that the lifetime of the wear parts is a direct function of the quality of the feedwater and the daily volume of water that is used Checks or maintenance work on electrical...

Page 75: ...et of the ultrapure cartridge and remove the used cartridge from the system 4 We recommend performing a cleaning when an existing ultrapure cartridge is replaced Refer to section Cleaning on page 68 for an explanation of how to perform cleaning 5 Locate the new ultrapure cartridge and insert the cartridge into the system 6 Insert the quick connectors into the connecting points on the ultrapure car...

Page 76: ...xtract any water from the sampling tap or when the replacement interval is due Step Action Figure Step Action Figure 1 Switch the system off unplug main power supply 2 Remove the cover over the RO pretreatment cartridge by pressing the snapper and pull the cover forward 3 Press on the three quick connectors on the cover of the RO pretreatment cartridge and remove the used cartridge from the system...

Page 77: ...ar an audible click you can be sure that the quick action fasteners have been inserted correctly The quick connectors are attached to the system in such a manner so as to prevent any confusion switching 6 Replace the cover over the RO pretreatment cartridge and switch the system on connect main power supply Step Action Figure RO pretreat ment cartridge ...

Page 78: ...al tank a complete cleaning will take between 1 to 5 hours To ensure effective cleaning of your system the internal 5L or external tank must be filled completely with water There is no need to worry should you notice a chlorine smell during the entire cleaning process as there is no risk of the limit for chlorine gas in closed rooms being exceeded Always wear protective gloves when handling the cl...

Page 79: ...d correctly 3 Always wear protective gloves and goggles when handling cleaning solution a Switch the system on connect main power supply open the feedwater tap and wait until the internal 5L tank or external tank is filled with water and pour the contents of one syringe of cleaning solution into the internal 5 L tank or external tank Therefore open the lid of the tanks b Close the feedwater tap Th...

Page 80: ...in the content of water into the drain by open the dispensing valve on the tank Open the feedwater tap and wait until the tank is filled for run one tank filling through the sampling tap c Switch the system off unplug main power supply disconnect the adapter for cleaning and put in the new ultrapure cartridge see Replacing the ultrapure cartridge on page 65 d Switch the system on connect the main ...

Page 81: ...ment on page 66 c Use the Phillips screwdriver to unscrew the screws from the bracket for the UV lamp and pull the UV assembly out toward the front d Unscrew the threaded connection screws by hand on the d1 4 fittings of the ultra filter and pull the tubes out Disconnect the fitting on the upper side from the ultra filter Twist the ultrafliter to turn out the measuring cell from the upper side fro...

Page 82: ...that you unscrewed in step 3b and screw the fitting into the same position that it was on the old ultrafilter Use the 17mm 0 67 inch open end wrench for this c Screw on the measuring cell and insert the tubes into the top and bottom connection for the ultra filter and screw the fittings securely into place d Insert the ultra filter back into the mounting bracket and screw back the UV assembly into...

Page 83: ...y Union nut Seal ring Item No 21 5048 O ring Item No 21 5030 Immersion tube UV lamp casing Item No 22 0092 UV lamp Item No 09 1002 Immersion tube Item No 22 0040 Stopper Item No 14 0187 Stopper Item No 21 5008 These stoppers are located in the UV lamp casing UV lamp ...

Page 84: ...osal of the used UV lamp Step Action Figure 1 Switch the Smart2Pure system off Unplug from main power supply 2 Remove the cover for the ultrapure cartridge 3 a Take the ultrapure cartridge out of the system see Replacing the ultrapure cartridge on page 65 and the installed RO pretreatment cartridge see Replacing the RO pretreatment on page 66 b Use the Phillips screwdriver to unscrew the two screw...

Page 85: ...ided for it on the top of the union nut figure 1 and 2 The O ring fits in the bottom groove in the union nut figure 1 If these items do not fit exactly in the grooves and you restart the system the UV assembly will not be leak tight at these locations a Now carefully rotate a new UV lamp into place by turning it in a counter clockwise direction into the UV assembly figure 3 b You can then re attac...

Page 86: ...r can be prolonged by sterilizing it Proceed as follows to autoclave the sterile filter Step Action Figure 1 Rotate the used 0 2 μm final filter in a clockwise direction to remove it 2 Use an autoclave to sterilize the 0 2 μm final filter in a steam autoclave at 121C for 30 minutes You can repeat the sterilization process for the sterile filter up to 5 times When sterilization is completed screw t...

Page 87: ...omic Area to contact our local service centre or our headquarters weee recycle thermofisher com WEEE Reg no DE 12471402 In countries outside of the European Economic Area please contact your local authorities or waste disposal company Before returning your Thermo Scientific Barnstead Ultrapure Water Systems for waste disposal contact your local service organization or waste disposal company for pr...

Page 88: ...14 Waste disposal 78 Smart2Pure Thermo Scientific ...

Page 89: ...blocked Open the feedwater supply line Replace connections Increase feedwater pressure Replace the sterile filter see Replacing the 0 2 μm final fil ter on page 76 Install new RO pretreatment cartridge see Replacing the RO pretreatment on page 66 or check RO pretreatment car tridge connections Resistance 18 2 M cm 0 055 μS cm Ultrapure cartridge is exhausted Air in the ultrafilter because of empty...

Page 90: ...ace with new ultrapure cartridge Check and reset the limiting value Error message Red LED in second line is light up Limit value Temp Temperature in system is too high Limiting value is set too low Feedwater temperature is too high Reduce temperature by letting water flow out Check and reset the limiting value Reduce the feedwater tempera ture Error message Red LED in second line is light up Statu...

Page 91: ...he use of spare parts accessories or wear parts from other manufacturers will nullify the warranty for this unit Contents Replacement parts Smart 2Pure 3 6 on page 82 Replacement parts Smart2Pure 12 on page 84 Replacement parts pure water tank for Smart2Pure 12 on page 86 ...

Page 92: ...16 Replacement parts 82 Smart2Pure Thermo Scientific Replacement parts Smart 2Pure 3 6 22 12 17 2 12 1 3 5 19 7 23 11 6 15 16 14 12 8 13 10 18 9 24 20 21 ...

Page 93: ... Recirculation pump 50149264 10 Pressure switch 50133982 11 Ultra pure water measuring cell Temperature sensor 50133994 12 Replacement UV lamp UV booster 09 1002 50143195 13 Feedwater solenoid valve 15 0062 14 Pressure hold valve for concentrate 15 0113 15 Check valve 15 0114 16 Rinsing solenoid valve 15 0062 17 Dispensing valve 50133988 18 Recirculation solenoid valve 15 0062 19 Sterile tank over...

Page 94: ...16 Replacement parts 84 Smart2Pure Thermo Scientific Replacement parts Smart2Pure 12 2 9 18 14 3 1 9 5 10 15 6 20 11 13 12 4 17 8 19 7 16 ...

Page 95: ...r measuring cell Temperature sensor 50133994 9 Replacement UV lamp UV booster 09 1002 50143195 10 Feedwater solenoid valve 15 0062 11 Pressure hold valve for concentrate 15 0113 12 Check valve 15 0114 13 Rinsing solenoid valve 15 0062 14 Dispensing valve 50133988 15 Recirculation solenoid valve 15 0062 16 Check valve 50150598 17 Check valve 15 0114 18 Control Board with display 16 0351 19 Interfac...

Page 96: ... sterile vent air filter 27 26 25 24 22 23 Pos Designation Article number 22 Dispensing valve 14 0250 23 Pure water tank 30 liters Pure water tank 60 liters 18 0114 18 0115 24 Float switch 50133991 25 Sterile tank overflow option 50148041 26 Replacement UV lamp option 09 5002 27 Sterile vent air filter option 06 5003 ...

Page 97: ... 09 2012 Sterile vent air filter 22 0091 CO2 vent filter 06 5002 Designation Item No External pretreatment 5μm 10 with hardness stabilization and carbon Includes filter housings tubing 06 5452 hardness stabilizer cartridge and 06 5201 5 μm prefilter and activated carbon cartridge 09 4000 Printer 09 2207 Accessory hand dispenser 50138221 Cleaning Solution 1 syringe CMX25 Wall bracket 09 2212 Replac...

Page 98: ...17 Consumables 88 Smart2Pure Thermo Scientific ...

Page 99: ...Thermo Scientific Smart2Pure 89 18 Terminal assignment ...

Page 100: ...18 Terminal assignment 90 Smart2Pure Thermo Scientific ...

Page 101: ...asured values Customer address Location System type Serial no Year made Date Ultrapure water resistance M xcm Temperature C Last change of RO pretreatment cartridge Last change of external pretreatment cartridge Last change of UV lamp Ultra pure water volume flow l h Last change of ultrapure cartridge Last cleaning Last check of concentrate flow Signature ...

Page 102: ...19 Maintenance record 92 Smart2Pure Thermo Scientific ...

Page 103: ...ervice 1 866 984 3766 Enquiries from Asia China Sales 86 10 8419 3588 Service toll free 1 8008105118 Support Mobile 4006505118 or 86 10 8419 3588 India Sales 91 22 6716 2200 Service toll free 1 800 22 8374 or 91 22 6716 2200 Japan Sales 81 45 453 9220 Service 81 45 453 9224 Inquiries from other countries Asia Australia New Zealand Sales 852 2885 4613 Service 65 6872 9720 Inquiries from countries n...

Page 104: ...nfo labequipment de thermofisher com Italy Sales 39 02 95059 341 Service 39 02 95059 250 Netherlands Sales 31 76 579 5555 Service 31 76 579 5639 Russia CIS Sales 7 812 703 4215 Service 7 812 703 4215 Spain Portugal Sales 34 93 223 0918 Service 34 93 223 0918 Switzerland Sales 41 44 454 1212 Service 41 44 454 1212 UK Ireland Sales 44 870 609 9203 Service 44 870 609 9203 2015 Thermo Fisher Scientifi...

Page 105: ...nsumables 87 Contact information Thermo Fisher Scientific 93 D Dimensions and weight 30L and 60L pure water tank 20 Dimensions and weight of Smart2Pure12 19 Dimensions and weight Smart2Pure 3 6 18 Disinfection 68 54 54 E Electrical connections 21 Error message and acoustic error signal 61 Examination on receipt 2 Explanatory notes on the operating instructions ii Extend of delivery 9 Extend of Del...

Page 106: ...ent cartridge 66 Replacing the sterile filter 76 Replacing the ultrapure cartridge 65 Replacing the UV lamp 74 S Safety Precautions 5 Setting the limiting value for conductivity 59 Setting the limiting value for temperature 60 Standards and directives iv Start your Smart2Pure system into operation 31 System control 57 T Technical Specifications 17 Terminal assignment 89 The Installation area 23 Tr...

Page 107: ...Thermo Scientific Smart2Pure 97 I ...

Page 108: ...Index ...

Page 109: ...Thermo Scientific Smart2Pure 99 I Index ...

Page 110: ...Inc and its subsidiaries Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details thermoscientific co Thermo Fisher Scientific 81 Wyman Street Waltham MA 02451 Thermo Fisher Scientific San Jose CA USA is ISO Certified ...

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Thermo Scientific Barnstead Smart2Pure 12 UF, Operating Instructions Manual

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