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Thermo Scientific Barnstead EASYpure RODI 1332 Series, Operation Manual And Parts List

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Thermo Scientific Barnstead EASYpure RODI 1332 Series Operation Manual And Parts List Download Page 47

47

General Maintenance

General maintenance parts are defined as laboratory level repair parts which do not require great expertise or

special tools for installation. We recommend that you stock the general maintenance parts as an aid to ensur-

ing the continued operation of this equipment.

R

EPLACEMENT

P

ARTS

Safety Stock

For critical applications where performance with

minimum downtime is required, we recommend that you

maintain a local stock of those parts listed in the GENERAL MAINTENANCE PARTS and SAFETY STOCK

sections.

Description

Catalog No.

Recommended

Quantity

Check Valve

02214

1

Hose Barb Fitting

05930

1

Empty Cartridges (for cleaning)

D7034

1

Description

Catalog No.

Recommended

Quantity

Replacement Display/Control Board

PC1286X2

1

Resistivity Meter Board

PCX70

1

Pump Assʼy

PU1286X1

1

Resistivity Cell

E703X1A

1

Resistivity Cell O-ring

GSX29

1

Draw-Off Valve Assʼy

PM741X1A

1

Daughter Board

PC1332X1

1

Ballast

SC1191X1

1

Quartz Sleeve

TU733X1

1

Quartz Sleeve O-rings

GSX62

2

Float Switch

SW1305X1

1

Power Supply

TNX116

1

Inlet Solenoid Valve

RY1265X2

1

Diverter Solenoid Valve

RY1332X1

1

Flush Solenoid Valve

RY1332X2

1

Pressure Gauge

MEX196

1

RO Membrane

FL1332X2

1

Summary of Contents for Barnstead EASYpure RODI 1332 Series

Page 1: ...Barnstead EASYpure RODI OPERATION MANUAL AND PARTS LIST Series 1332 Model D13321 100 240 Volts LT1332X1 7 3 08 ...

Page 2: ... 14 RO Membrane Installation 15 Initial Cartridge Installation 16 Power Connections 16 To Reset Carbon Prefilter Timer 17 Locating Unit 18 Water Service Connections 18 Feedwater Connection 18 Atmospheric Drain 19 Overflow Drain 19 Controls and Normal Operation 20 Power Switch 20 Control Panel 20 Switches 20 Display 21 Pressure Gauge 22 Operational Modes 22 Run Mode 22 Standby Mode 22 Flush Mode 23...

Page 3: ...scalant Cartridge Exchange 50 Technical Information 54 Water Process Flow Diagram 54 Wiring Diagram 55 User Interface Diagram 56 Ordering Procedures 57 One Year Limited Warranty 60 Figures Figure 1 Tubing Installation 11 Figure 2 Tubing Removal 11 Figure 3 Typical Polypropylene Tubing Adapter Installation 12 Figure 4 Quick Disconnect 13 Figure 5 UV Lamp Installation 14 Figure 6 RO Membrane Install...

Page 4: ...s Barnstead product are listed below Warnings To avoid electrical shock 1 Use a properly grounded electrical outlet of correct voltage and current handling capacity 2 Do not locate the EASYpure RODI directly over equipment that requires electrical service Routine maintenance of this unit may involve water spillage and subsequent electrical shock hazard if improperly located 3 Replace fuses with th...

Page 5: ...onal injury 4 Avoid splashing cleaning solutions on clothing or skin 5 Ensure all piping connections are tight to avoid chemical leakage 6 Ensure adequate ventilation 7 Carefully follow manufacturerʼs safety instruc tions on labels of chemical containers and material safety data sheets 8 Depressurize system prior to opening cartridge access door or removing top cover 9 This unit is equipped with a...

Page 6: ...ality is unacceptable RO membrane pressure is provided by a pressure gauge located on the right side of the unit The DI water resistivity is continuously sensed by a resistivity cell and displayed on a digital display in megohms cm RO operation is automatic and works independently of the DI system to fill the EASYpure RODIʼs self contained 6 5 liter reservoir as determined via the position of 3 fl...

Page 7: ...th two power cords and corresponding fuses taped to each power cord to be plugged into a grounded electrical outlet of the appropriate voltage Model D13321 100 240 VAC 5 10 47 63 Hz Feedwater Requirements1 Types1 Tap Potable Turbidity 1 0 N T U maximum Pressure Range 2 bar 30 psig to 6 9 bar 100 psig Temperature Range 1 35 C 34 95 F Minimum Inlet Flow Requirements 15 lph pH 3 10 TDS 800 max ppm as...

Page 8: ...cteria 99 Organics 100 MW 99 1 Feedwater suitability must be determined by a water analysis 2 500 ppm NaCl feedwater solution 25 C 77 F 4 5 bar 65 psig 15 recovery Flow rate and recov ery will decrease with lower water temperature and pressure We recommend the use of a hot water mixing valve before the RO system for water cooler than 15 C 59 F 8 GENERAL SPECIFICATIONS ...

Page 9: ...e fluctuations and flicker EN 61326 1 Electrical equipment for measurement control and laboratory use Part I General Requirements Safety EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part I General Requirements per the provisions of the Electromagnetic Compatibility Directive 89 336 EEC as amended by 92 31 EEC and 93 68 EEC and per the provision...

Page 10: ...ately 6ʼ 2 m of 1 4 O D drain tubing TU1190X12 with a 1 4 NPT fitting at one end c Approximately 10ʼ 3 m of 3 8 O D feedwater tubing provided with a quick disconnect insert on one end and a 1 4 NPT fitting on other end TU1119X7 d Power cords e Operation Manual LT1332X1 f UV lamp LMX13 g Ventgard filter cap CV742X5A h Hose barb fitting 05930 i Tube removal tool AYX23 10 Unpacking ...

Page 11: ...ht into the fitting until it bottoms out on the interior shoulder and the insertion mark is no longer visible Push to Connect Fitting Tubing Removal Refer to Fig 1 2 1 Using the tool provided AYX23 push the collet toward the body while pulling on the tubing to release the tube Installation COLLET TUBING TYPICAL FITTING 3 4 Insertion Length Figure 1 Tubing Installation Note For easier insertion wet...

Page 12: ... 3 Thread the nut onto the adapter DO NOT use the o ring at this time 4 Push the tubing through the nut until it bottoms out in the adapter 5 Remove the adapter nut and tubing Place the o ring over the tubing Be careful not to push the backup ring or grab ring further back on the tubing when installing the o ring 6 Install the hex nut on the adapter and hand tighten INSTALLATION Figure 3 Typical P...

Page 13: ... water will not flow Quick Disconnect Fittings These fittings are found on the water inlet See Fig 4 To insert the inlet tubing 1 Press on the metal thumbpad on the unit to ensure the fitting is open 2 Install the coupling insert into the coupling body until you hear a click Gently pull on the tubing to ensure it is secure 3 To remove press the metal thumbpad to release and pull coupling insert ou...

Page 14: ...d skin Do not observe the lamp directly when it is illuminated Note The UV lamp contains mercury If broken or no longer needed do not dispose of the UV lamp in the trash Recycle or dispose of the UV lamp as hazardous waste Figure 5 UV Lamp Installation Component Installation UV Lamp Installation See Fig 5 Before you mount the EASYpure RODI install the UV lamp as follows 1 Remove the Ventgard cap a...

Page 15: ...ED connection down 2 Remove the Ventgard cap and remove the screws securing the EASYpure RODI top cover Remove the cover by lifting straight up 3 Locate the three unconnected tubes labeled FEED PRODUCT and REJECT 4 Note the orientation of the membrane hous ing and install the unconnected tubes into the corresponding connectors on the mem brane housing To do so first wet the tube end with water and...

Page 16: ...ntgard Cap Installation Install Ventgard cap according to Ventgard Cap Replacement on page 39 Power Connections 1 The power cord connection is located on the upper right corner in the rear of the unit see Fig 8 2 Determine which power cord you need this will be based on your country and outlets available in your lab A 120V power cord with 2 1 6 amp fuses and 240V power cords with 2 0 63 amp fuses ...

Page 17: ... ON 3 When the rESEt r0 begins to scroll across the display release the FLUSH key 4 When appears do the following in order a Press Start Stop key YES will appear on the display b Press Start Stop key 000 will appear on the display indicating that the timer has been reset 5 The red Replace RO Prefilter LED will now turn off Note If the Standby key is pressed instead of the Start Stop key in step a ...

Page 18: ...gth of 95 cm 3 8 O D tubing provided with a quick disconnect insert on one end and a 95 cm 3 8 O D X 64 cm 1 4 NPT tubing adapter on the other 2 Install the tubing adapter onto your incoming water line Refer to tubing installation We rec ommend a customer supplied shut off valve be installed in your feed water line The quick dis connect insert will be inserted into the feed water inlet on the lowe...

Page 19: ...ube straight into the unit drain connector until it bottoms out Refer to section Push to Connect Fitting Tubing Installation for more explicit details Overflow Drain 1 To extend tank overflow tubing to an atmospher ic drain use 1 2 I D tubing and tubing connec tors user supplied to connect the overflow drain tubing lower left corner of the rear of the unit to an atmospherically vented sink or floo...

Page 20: ...ill place the DI operation of the unit in STANDBY SbY Mode from either the Run Mode or the IdL Mode Pressing the STANDBY switch while the unit is in STANDBY SbY mode has no further effect The RO operation will automatical ly turn on in STANDBY SbY Mode to fill the tank as needed When the unit is in STANDBY water will recirculate for 10 minutes every hour Controls and Normal Operation Figure 12 Con...

Page 21: ...splay also indi cates operational modes and error indicators The follow ing is what can appear on the display SbY Er1 rEC Er3 IdL Er4 AFL Er5 FL5 Er6 FL4 Er7 FL3 Add FL2 FL1 Three LEDs illuminate to provide system operational sta tus as follows RO System Operating Green LED ON RO Operation is ON LED OFF RO Flush or RO Operation is OFF Low RO Purity Red LED ON rejection between incoming water and p...

Page 22: ...splay the resistivity of the water in megohm cm 2 Allow the waterʼs resistivity to rise to the desired purity before drawing off water Also in the Run Mode the RO operation automatically turns on to fill the reservoir tank as needed Standby Mode In Standby SbY Mode the pump will operate for ten minutes out of every hour i e 50 minutes off 10 minutes on during which time the display reads rEC which...

Page 23: ...nded the EASYpure RODI will return to the mode IdL Run or SbY it was in when you initiated the flush Automatic Flush RO Membrane In the Run Mode the EASYpure RODI will initiate a one minute automatic flush of the RO membrane once every twenty four hours of operation This prevents buildup on the RO membrane A microcontroller timer in the EASYpure RODI counts the hours power is applied to the unit W...

Page 24: ...raw off valve 3 Depress the draw off valve lever 4 When draw off is complete lift the draw off valve lever and replace the protective cap on the filter bell 24 CONTROLS AND NORMAL OPERATION Note For critical applications draw 50 to 100 ml of water from system and dis card prior to drawing water for each use ...

Page 25: ...mp will not turn on any time Add is displayed 5 2 Hour New Membrane Rinse Allow the unit to operate until the display shows Er7 approximately 2 hours This will rinse the new membrane of its preservatives It is possible that during this time the Low RO Purity LED may illuminate 6 After the membrane rinse the unit can be shut down and the reservoir drain plug can be re inserted insert completely the...

Page 26: ... off valve 11 Rinse 1 2 of the total reservoir volume through the cartridges into the container close the draw off valve and discard the water 12 Remove the hose barb fitting from the draw off valve Keep the hose barb fitting for future use 13 Remove the new 0 2 micron final filter assem bly from its bag and insert it into the draw off valve Gently tighten turning the filter to the right Remove th...

Page 27: ...Mode by the self contained RO sys tem The water level in the tank can be determined by using the sight gauge See Fig 9 If the water level is below the low float position in the reservoir Add will be displayed and the DI operation will be turned OFF to pre vent air from entering the DI cartridges Once the water level fills up past the low float the DI operation will resume per the mode the unit is ...

Page 28: ... Drain the system a Put the unit into Run Mode and place a bucket or other suitable large container under the valve and draw off water as described under Water Draw Off in the Operation section of this man ual To clean the valve Draw off water until the water level in the feedwater reservoir is lowered to the point that Add is displayed Lift draw off valve to closed position b Put the unit in Idle...

Page 29: ...em Operating LED is no longer illuminated drain the system again as described in step 6 of this section discarding the water 9 Place unit in IdL and remove the empty cartridges according to the instructions in the Cartridge Removal section Drain and retain the empty cartridge tubes for future use Remove the hose barb from the draw off valve Keep the hose barb for future use 10 Install and rinse ne...

Page 30: ...om the power supply Remove the power cord 2 Depressurize the system by opening the unit dispenser draw off valve allowing water to drain until no more flows from the valve 3 Remove the Ventgard cap 4 Remove the screws securing the EASYpure RODI top cover MAINTENANCE AND SERVICING Warning Depressurize system prior to opening cartridge access door Note Ensure you have an o ring part GSX29 available ...

Page 31: ...ush 11 Thoroughly rinse the cell in deionized or dis tilled water following the detergent and or acid cleaning 12 After cleaning reinstall with the replacement o ring on cell part GSX29 13 Reinstall the cell and hand tighten Reroute the cable up through the housing reinstall the EMI RFI suppression filter loop wire 1 time around filter and reconnect cell lead to P1 connector on meter board 14 Rein...

Page 32: ... power cord and reconnect the unit to the power supply and feedwater 18 Allow the reservoir to refill and operate normally General Cleaning Instructions Wipe exterior surfaces with lightly dampened cloth contain MAINTENANCE AND SERVICING Warning Disconnect from the power supply prior to maintenance and servicing ...

Page 33: ...is firmly seated 8 Close the cartridge access door 9 Reconnect the feedwater 10 Reset the carbon prefilter timer See section To Reset Carbon Prefilter Timer 11 Turn unit on and from IdL press the Start Stop key to begin unit operation The Low RO Purity MAINTENANCE AND SERVICING Warning Refer servicing to qualified personnel Do not disassemble water lines or re move cartridges where spilled water c...

Page 34: ...n the rear of the unit by pushing back the door latch 4 Remove the cartridge in position 2 by pulling the cartridge straight up until the upper socket is in the keyhole of the keyway Next pull the car tridge straight out Be sure to remove and replace one cartridge at a time to avoid draining UV chamber 5 Remove a new EASYpure Ultrapure cartridge Catalog No D50233 from its plastic bag 6 Wet the o r...

Page 35: ...d Idle Modes frequently during the work day this may result in a shorter lamp life Therefore it is rec ommended that the EASYpure RODI be left in the Run Mode during normal working hours and in Standby Mode at night and on weekends To replace the ultraviolet lamp 1 Turn off the EASYpure RODI and disconnect it from the power supply Remove the power cord 2 Depressurize the system by opening draw off...

Page 36: ...rints perspiration etc Even a light coating of perspiration will reduce the effectiveness of the lamp 9 Clean the lamp with isopropyl alcohol and a lint free cloth 10 Carefully insert and hold the UV lamp partially into the UV chamber 11 Connect the UV lamp to the receptacle in the black plastic cover of the UV chamber Replace the black plastic cover on the UV chamber 12 Reinstall the EASYpure ROD...

Page 37: ... top cover 8 Remove the top cover by lifting straight up 9 Locate the RO membrane and carefully unhook the two springs that secure it 10 Remove the old membrane by disconnecting the reject and product tubing from the top of the mem brane and the feed water connection from the bot tom See page 11 for tubing removal instructions 11 Remove the new RO membrane FL1332X2 from its packaging Note the loca...

Page 38: ...e Start Stop switch on the keypad to start operation The display will show Add and the RO System Operating LED will be illuminat ed 20 Two Hour New Membrane Rinse Allow the unit to operate until the display shows Er7 approxi mately 2 hours This will rinse the membrane of its preservatives It is possible that during this time the Low RO Purity LED may illuminate 21 After the membrane rinse has been...

Page 39: ...ntgard Cap Replacement The purifying media and filter in the Ventgard filter ele ment have a limited capacity Therefore the Ventgard cap should be replaced every 120 days The Ventgard cap is shipped as a complete unit replacement involves simply removing the new Ventgard cap from its plastic storage bag and placing it on the reservoir A Ventgard cap can be stored in a cool dry place for two years ...

Page 40: ...dby For periods of time greater than a month disconnect water and power sources drain unit close customer supplied water valve and remove and discard cartridges and final filter See System Cleaning Cartridge Replacement and 0 2 Micron Final Filter Replacement sections for reactiva tion 40 MAINTENANCE AND SERVICING Note When in Standby the unit will per form a 1 minute flush every 24 hours ...

Page 41: ... the Fuse Replacement section Pump does not run Display showing Loose wire connection to pump Ensure pump is properly connected purity information to display control PC1286X3 Display control board is defective Call Technical Service Pump worn out or defective Replace pump Call Technical Service Recirculated water will not rinse Exhausted cartridge Replace the cartridge as up to desired purity leve...

Page 42: ... expiration date expiration date Cartridges begin to lose capacity after being stored two years from the date of manufacture Replace the cartridges with unexpired ones Change in feedwater characteristics Call Technical Service for possible feedwater testing Increased product water usage Verify usage RO membrane needs replacing Replace as described in Membrane Installation Water leakage inside EASY...

Page 43: ...ease in system productivity Decrease in water temperature If decline in flowrate is unacceptable install feedwater temperature valve to elevate water temperature Valve available by calling customer service RO membrane fouled Replace RO membrane Low incoming water pressure Be sure prefilter is not blocked Increase incoming water pressure Low RO membrane operating Increase operating pressure If pres...

Page 44: ...omised and Replace quartz sleeve and o rings UV lamp is getting wet Call Technical Service UV lamp not properly connected to Recheck reconnect UV cable connector UV ballast out of tolerance Replace ballast Call Technical Service Display reads Er4 Resistivity cell not connected to Check resistivity cell lead Cell temperature sensor error meter board PCX70 connection P1 on meter board PCX70 See Wiri...

Page 45: ...r D50246 is clogged Replace carbon prefilter D50246 visual check and or pressure and reset prefilter timer decrease from installation Accessory AY1332X2 external system Replace external sediment antiscalant filter FLX35 sediment antiscalant filter is clogged Low RO Purity LED is ON Red RO probe connections to PC board Check ribbon cable connection rejection is below set point are unplugged between...

Page 46: ...ve for additional information on the expend ables kit Description Catalog No Recommended Max Shelf Quantity Life EASYpure RODI Start Up Kit D502132 1 2 years1 Kit includes D50246 D50233 D50229 D3750 FL1332X2 RO Carbon Prefilter D50246 1 2 years1 Ultrapure Mixed Bed Cartridge D50233 1 2 years1 EASYpure High Purity Low TOC Cartridge D50229 1 2 years1 0 2 Micron Final Filter and Bell Assembly D3750 2...

Page 47: ...NCE PARTS and SAFETY STOCK sections Description Catalog No Recommended Quantity Check Valve 02214 1 Hose Barb Fitting 05930 1 Empty Cartridges for cleaning D7034 1 Description Catalog No Recommended Quantity Replacement Display Control Board PC1286X2 1 Resistivity Meter Board PCX70 1 Pump Assʼy PU1286X1 1 Resistivity Cell E703X1A 1 Resistivity Cell O ring GSX29 1 Draw Off Valve Assʼy PM741X1A 1 Da...

Page 48: ... 83 meters from the external pump power connec tion located on the back of the EASYpure RODI unit b Wall Using 2 customer supplied fasteners located 4 6 inches 11 7 cm apart install the housing on a wall in a location within 6 feet 1 83 meters from the external pump power connection located on the back of the EASYpure RODI unit Be sure NOT to mount the housing over anything that could be damaged o...

Page 49: ...ty water supply valve and check AY1332X1 for leaks 7 Turn power on to the EASYpure RODI system and operate normally AY1332X2 External Filter Accessory This accessory should be used when customer site has feed water with high particulate and or high scaling contaminants If in doubt contact Technical Service for possible feedwater testing Accessory Kit Includes 1 Filter housing 1 2 Plumbing adapters...

Page 50: ...he 1 4 inch female NPT inlet plumbing adapter 7 Open facility water supply valve and check AY1332X2 assembly for leaks 8 Turn power on to EASYpure RODI system and oper ate normally Filter Antiscalant Cartridge Exchange Filter Antiscalant cartridge should be exchanged whenever inlet outlet pressure difference exceeds 10psi 0 69 bar 1 Turn power off to the EASYpure RODI system 2 Close shut off facil...

Page 51: ...et is installed down into the housing so that it will NOT compress against the upper housing cover when the housing is reat tached 7 Reattach housing to housing cover 8 Turn on facility water supply valve and check AY1332X2 assembly for leaks 9 Turn power on to EASYpure RODI system and oper ate normally 51 ACCESSORIES ...

Page 52: ...52 INLET E OUTLET T BOOST PUMP CONNECTION 1 3 2 3 WHX30 POWER CABLE 2 PMX203 90 FITTING 1 D13321 RoDI UNIT AY1332X1 FEED WATER 2 ACCESSORIES ...

Page 53: ...R HOUSING 1 FLX35 FILTER ANTISCALANT ASSEMBLY 3 4 5 2 1 2 7 3 5 4 SETS EACH 4 BC1332X7 WALL BRACKET 5 PMX284 ADAPTER 6 D13321 EASYpure RoDI 7 AY1332X1 BOOSTER PUMP ACCESSORY FILTER CONNECTION ASSEMBLED VIEW OR 2 WALL MOUNTING SCREWS USER SUPPLIED 53 ACCESSORIES ...

Page 54: ...TANK AIR VENT REJECT INLET OVERFLOW 15 MEMBRANE PRESSURE GAUGE 3 4 5 1 9 5 ION EXCHANGE LOW TOC CARTRIDGE 4 UV OXIDATION CHAMBER 6 CONDUCTIVITY CELL 7 PRODUCT DISPENSER 8 2 m FINAL FILTER 9 NON RETURN CHECK VALVE 3 ION EXCHANGE CARTRIDGE 1 STORAGE TANK 2 PUMP µ µ 10 INLET SOLENOID EXTERNAL TO RoDi SYSTEM PRODUCT 8 7 RECIRCULATION 0 19 11 RO PREFILTER 21 ACCESSORY RO BOOST PUMP 22 ACCESSORY SEDIMEN...

Page 55: ...X1 FLOAT SWITCH LOW MEMBRANE KEY SWITCH CONTROL DISPLAY BOARD PC1332X1 PC1286X3 PU1286X1 J2 PF ADJ R51 V ADJ R47 PS1 5Vdc 24 Vdc GND GND 12 Vdc ORG BLK RED BLK YLW BLK WH5 PC5 WH6 PC4 WHT WHT L1 WH8 BLUE GND D 120 VAC 2 FZX47 240 VAC 2 FZX54 RED BLK YLW YLW SC1191X1 BALLAST PC4 SO2 B A A B A1 PCX63 REV A A3 A4 A2 WH11 S3 S4 S4 PC6 PRODUCT FEED EXTERNAL BOOST PUMP ASSY AY1332X1 PU2 WHX30 AC POWER H...

Page 56: ... ON to fill tank when needed 4 STANDBY MODE DI Pump OFF 50 Min Display Sby ON 10 Min Display rEC UV Lamp OFF 3 hr 50 Min ON 10 Min every 4th time pump turns ON RO will automatically turn ON to fill tank when needed 4 RO FLUSH MODES DI DI Pump g NO Change UV Lamp g NO Change Initiates a flush of the RO Membrane 1 press g 1 Min RO Flush Mode 2 presses g 5 Min RO Flush Mode Red LED ON g Reject is Bad...

Page 57: ...c dealer from whom you purchased this unit or can be obtained promptly from the factory When service or replacement parts are needed we ask that you check first with your dealer If the dealer cannot handle your request then contact our Customer Service Department at 563 556 2241 or 800 553 0039 Prior to returning any materials please contact our Customer Service Department for a Return Materials A...

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Page 60: ...g use inconsistent with written operating instructions for the product mishandling contamination overheating modification or alteration of the product by any customer or third party or iii use of replacement parts that are obtained from a party who is not an authorized dealer of Thermo Scientific prod ucts Heating elements because of their susceptibility to overheating and contamination must be re...

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