thermital 20034707 Installation, Operation, Maintenance And System Management Manual Download Page 39 | Manualshive

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ENGLISH

GENERAL

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Summary of Contents for 20034707

Page 1: ...THE TG INSTALLATION OPERATION MAINTENANCE AND SYSTEM MANAGEMENT MANUAL...

Page 2: ...are used in conjunction with a fuel oil burner they conform to the Energy Related Products Directive 2009 125 EC and to the EU Delegated Regulation 813 2013 CHARACTERISTICS High efficiency Low emissi...

Page 3: ...uthorised THERMITAL Technical Assistance Centre Their personnel are specially trained to keep your boiler efficient and cheap to run Technical Assistance Centres also stock any original spare parts th...

Page 4: ...s 400 kW 13 Start up 14 SYSTEM MANAGER 14 Temporary shutdown 15 Preparing for extended periods of disuse 16 Cleaning 16 Maintenance 17 Useful information 17 Unpacking the product 18 INSTALLER 18 Overa...

Page 5: ...gineer immediately The operation of any appliance that uses fuel electrical power and water demands that a number of fundamental safety precautions be respected bPeriodically check that operating pres...

Page 6: ...ess Once out of the tube bundle the flue gases pas through a chamber at the rear of the boiler and into the vent flue Their special design with tube bundle over the combus tion chamber makes these boi...

Page 7: ...listed below ACCESSORIES Immersion temperature sensor 1 1 1 1 Solar collector temperature sensor 1 Pipe temperature sensor 1 1 CLIMA COMFORT STANDARD Control by control panel with assistance of access...

Page 8: ...5 M BLU Low NOx 3896010 Modulating 4031197 R Reference burner used during performance qualification tests to derive the technical data declared BURNER THE TG 3S Burner plate Model Code Type 448 511 63...

Page 9: ...ation A supplied with the boiler a aDo not re use old burners if their blast tube lengths are below those specified in the table THE TG 3S 90 115 166 217 255 349 448 511 639 850 1160 1450 L min 128 12...

Page 10: ...lation you MUST apply it in a clearly visible position at the top of one of the side panels If you damage or lose this label order a replacement immediately from THERMITAL s Technical Assistance Servi...

Page 11: ...6 90 3 95 7 90 4 95 9 Useful efficiency at min Pn 80 60 C HCV LCV 89 8 95 2 89 6 95 0 89 9 95 3 90 2 95 6 89 6 95 0 89 9 95 3 Efficiency at rated heat input in Low temperature mode h1 with return at 3...

Page 12: ...8 5 98 5 98 5 98 5 98 5 98 5 Constant pressure drop Pn Max 1 4 1 2 Flue gas temperature T 106 103 103 106 100 106 C Flue gas mass flow rate Pn Max 0 040 0 050 0 072 0 094 0 110 0 151 Kg s Furnace pres...

Page 13: ...t pressure drop Pn Max 1 2 1 0 Flue gas temperature T 104 105 102 108 112 107 C Flue gas mass flow rate Pn Max 0 195 0 221 0 278 0 367 0 507 0 626 Kg s Furnace pressure 2 9 5 4 5 2 6 7 3 9 4 6 mbar Fu...

Page 14: ...s cock and heating water cock are open While the system is still cold check that working pres sure in the water circuit is over 1 bar but below the maximum limit specified for the boiler If the system...

Page 15: ...peration 2 3 times at the most If the prob lem persists after that call THERMITAL s Technical Assistance Service If you need to shut down the system for a short period proceed as follows Turn the cont...

Page 16: ...oapy water to clean the boiler s external casing To remove stubborn marks use a cloth damped in a 50 mix of water and denatured alcohol or a suitable clean ing product Carefully dry the boiler after c...

Page 17: ...MBUSTION EFFICIENCY MEASUREMENTS THERMITAL s Technical Assistance Service is qualified to satisfy these legal requirements and can also provide useful information on MAINTENANCE PROGRAMMES designed to...

Page 18: ...n manual is an integral part of the boiler Once located read it thoroughly and keep it safe 2 THE CASING PANELS complete with assembly accessories 3 THE FRONT COVER to fit on top of the front door IMP...

Page 19: ...60 760 820 820 890 890 1000 1047 1147 1237 mm A1 Base width 580 640 690 690 750 750 790 790 900 980 1070 1160 mm B Depth 1155 1330 1500 1500 1660 1960 2085 2085 2375 2657 2954 3173 mm B1 Base depth 86...

Page 20: ...ty and control devices and to permit easy maintenance b bIf the specific weight of the gas supply to the burn er is greater than the specific weight of air install all electrical parts at least 500 mm...

Page 21: ...d if the quality of the supply recirculation water so demands Refer to the reference values listed in the table alongside REFERENCE VALUES PH 6 8 Electrical conductivity below 200 S cm 25 C Chlorine i...

Page 22: ...8 11 6 7 3 10 15 3 3 3 3 2 17 1 r RTS 3S 0 30 60 90 1 Boiler 2 Central heating manifolds 3 Disconnect valves 4 Pumps 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain co...

Page 23: ...pipe upstream from the water fitting to measure effective water return temperature and control the anti condensate pump or the temperature controller stabilisation function b bAny temperature controll...

Page 24: ...BOILER DOOR HINGES CHANGING THE DIRECTION OF DOOR OPENING The boiler door hinges are factory fitted on the right of the door If you need to reverse the direction of opening remove the boiler s side pa...

Page 25: ...s difficult to align the bolt 6 with the hole in the door slightly loosen the door fixing bolts 1 and lift the door gently to align the hole with the bolt 6 Only lift the door by means of equipment th...

Page 26: ...the opposite side of the door and fix it in place with the safety bolts 4 b bMake sure that the safety bolts 2 and 4 are securely tightened before attempting to open the door Completely unscrew the m...

Page 27: ...lly close the door again by tightening bolts 2 until the door compresses the braided seal Remove the plug 1 taking care not to lose the spring from inside the threaded tube Fit the bracket on the oppo...

Page 28: ...complies with legislation in the country of installation Fit the nut and washer 1 to the earth terminal and tighten the nut 1 2 1 Connect the other end of the cable to the system s earth bar bAnother...

Page 29: ...e bottom rails then hook their top lips over the top rails 1 running between the front and rear heads Secure the side panels in place with the top cross beams 7 and the screws provided Fit your chosen...

Page 30: ...els 4 and 5 in the bottom rails of the base then hook their top lips over the top rails 1 running between the front and rear heads Secure the side panels in place with the top cross beams 7 and the sc...

Page 31: ...P Clip Sensor Sensor Sensor BOILER SAFETY DEVICE sensor Guide b bInsert the sensors belonging to the safety devices into the copper socket P 31 ENGLISH INSTALLER LOCATION OF SENSORS...

Page 32: ...y charged The working pressure in the water circuit is over 1 bar but below the maximum limit specified for the boiler The water circuits have been properly bled The mains power connections to the boi...

Page 33: ...remain in operation until the set temperature is reached If any ignition faults or malfunctions occur the burner performs a LOCKOUT SHUTDOWN This is shown by the red button light on the burner and by...

Page 34: ...If there is any leakage of combustion gases adjust the door as instructed on page Maintenance page 35 Make sure that all the pumps in the system are free and rotate in the right direction Turn off th...

Page 35: ...These bolts are captive in the door and can not be removed b bThe first time you open the door remove the spare hinge assembly B bushing 10 bolt 9 and washer 11 opposite the hinged side of the door AD...

Page 36: ...ols of suitable size and shape to clean inside the tubes Remove any built up deposits from the flue gas box through the access door opening b bIf you are using fuel oil burners with a smoke scale read...

Page 37: ...pipes Boiler and burner mismatched Check specifications and settings Insufficient air fuel flow to burner Check and adjust the burner Control thermostat problem Check the functioning of the thermostat...

Page 38: ...but the radiators are still cold Bleed the circuit Pump malfunctioning Check unseize the pump Problem with minimum tempera ture thermostat if present Check the temperature setting Fumes escaping into...

Page 39: ...39 ENGLISH GENERAL 39...

Page 40: ...ade Riello 7 37045 Legnago VR www thermital it The manufacturer strives to continuously improve all products Appearance dimensions technical specifications standard equipment and accessories are there...

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