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Three-phase

.  The standard 7.5, 9 and 12kW heaters can be configured to operate on three-phase by 

carrying out the following modification: 

 

a) 

Remove brown wire from between L+ terminal block and contactor pole L2 

 

b) 

Remove brown wire from between L+ terminal block and contactor pole L3 

 

c) 

Connect L1 incoming phase wire to terminal block L+ 

 

d) 

Connect L2 incoming phase wire directly to contactor pole L2 

 

e) 

Connect L3 incoming phase wire directly to contactor pole L3  

It is vital that all wires are firmly terminated into each terminal. Ensure that the cable is of sufficient 
diameter to ensure a good clamp is made.  After termination, check all the cables for tightness and 
replace both sets of covers. 

The heater will not operate without a pump interlock supply that switches 220/230V ON when the filter 
pump is running.  The live of this supply should be connected to terminal A and the neutral to terminal B 
of the heater.  The supply must be taken from the last device switching the pump to ensure that the 
heater will switch off at the same time as the filter pump. 

This pump interlock supply can also be used to further control the operation of the heater.  A time switch 
can be fitted to interrupt the supply to terminal A; ensuring that it can only come on during specific periods 
of cheap electricity.  This is detailed on drawing APH 1319, together with arrangements for an override 
switch allowing the filter pump to be run continuously. 

Startup Procedure 

 

a

Make sure that the pump is on and that there is at least the minimum flow of water through the 

 

pool heater (IAW Fig.2). The heating elements will burn out if allowed to operate without sufficient 

 

water flow.

 

 

b) Ensure heater breaker/switch is turned off. Check temperature control setting is turned down, 

 

also, examine wiring for loose connections, etc.

 

 

c) Turn on power at main supply switch. 

 

 

d) Turn up the heating controller to desired level. 

If the high temperature manual reset switch shuts off the heater, disconnect power at the supply and 
determine the cause before resetting.

 

The Control Panel 

The control Panel has 6 to 8 indicating lights depending on heater model. The lights are as follows: 

 

Heater Status Lights 

Light 

Description (when illuminated) 

Right Hand Red 

Heater has power 

Left Hand Amber 

Pump Interlock Supply OK 

Left hand Red 

Heater Turned On 

White 

Excess temperature Not Tripped 

 Right hand Amber 

Pump Interlock Relay Energized 

Green 

Heating Elements Energized 

 

Summary of Contents for 120THR

Page 1: ...Check all electrical connections to all components within the heater for tightness Connections can become loose during shipment and handling this can cause electrical components to burn out CAUTION Th...

Page 2: ...may lead to unconsciousness with the possibility of drowning e Obese persons and persons with a medical history of heart disease low or high blood pressure circulatory system problems or diabetes shou...

Page 3: ...eater selection installation and operation This is particularly for difficult applications such as sea water pools health spas or hydrotherapy pools areas in which the performance of Thermalec pool he...

Page 4: ...cut off the power in the event of excessive temperature A pump interlock switch is built in to prevent the pool heater from operating without the pump being energized we use this because we have foun...

Page 5: ...not heat properly unless it is plumbed correctly If plastic pipe is used it should be suitable for at least 49 C 120 F A plumbing bypass around the pool heater is not necessary unless flow rate thoug...

Page 6: ...minimise scale formation 2000 gal hr 152 l min 2000 gal hr 152 l min 2000 gal hr 152 l min Soft water maximum use bypass above this rate improves element life 1000 gal hr 76 l min 1000 gal hr 76 l mi...

Page 7: ...during shipment and handling c Check components for any moisture rust or dust which may have accumulated during shipping and clean or dry where necessary All pool heaters covered in this manual have i...

Page 8: ...he heater cover and the plastic terminal cover Single phase All 12THR heaters are delivered configured for single phase operation It is vital that all wires are firmly terminated into the appropriate...

Page 9: ...her control the operation of the heater A time switch can be fitted to interrupt the supply to terminal A ensuring that it can only come on during specific periods of cheap electricity This is detaile...

Page 10: ...affected area Pool Not Reaching Desired Temperature If the status lamps are lit as described on the previous page and the contactors can be heard engaging then the heater can be said to be operating c...

Page 11: ...liable in cases of incorrect installation of the heater inappropriate use or neglect of the heater Water Quality The water quality must be within the following limits PH 6 8 8 0 TA Total alkalinity 80...

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