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heater, the unique internal weir and baffle arrangement ensures that the air is channeled harmlessly 
across the top of the heater and across the unheated ends of the elements. This avoids possible element 
burnout and thermal inefficiency due to wasteful heating of air. The external enclosure is a sheet steel 
case totally enclosing the electrical components. The enclosure is coated with a rust inhibiting, powder 
coat finish. The electrical system, which is the nerve center of the unit, can be considered as three 
separate systems engineered to provide years of service and optimum use of energy. They are as 
follows: 

 

a)  The heating elements; are mounted via two cold legs through a high-grade PVC plate. These 

elements 

are made from titanium as standard and have an extremely low watts’ density due to 

their design. 

 

b)  The control system; consists of the pilot switch, high limit thermostat, Pump interlock switch, a 

temperature controller, magnetic contactors and sequencer (on larger units only). The controls 
are wired into a control circuit designed to control the temperature of the water leaving the heater. 
The high-limit thermostat is designed to open the control circuit and cut off the power in the event 
of excessive temperature. A pump interlock switch is built-in to prevent the pool heater from 
operating without the pump being energized, we use this because we have found flow switches to 
be very unreliable. 
 

c)  The main current-carrying components; are the contactors. They are wired into the circuits which 

carry the full amperage of the elements. The contactors open during a high temperature condition 
to de-energize the elements. The heater has a temperature controller adjustable up to 45°C 
(113°F) and has one manual reset type high temperature limit thermostat set at 48°C (118°F). 

Installation: Location 

Thermalec swimming pool heaters are quiet, do not emit exhaust fumes and may be conveniently located 
in a shed or basement. Normal positioning of the pool heater should be near the pool filtration system. 
Select a location conveniently close to incoming electrical service and where excessively long piping runs 
are not required. Thermalec® heaters should never be installed outside where they are susceptible to 
water. 

 
Minimum clearance: 
 

 

12THR 

24THR 

36THR 

72THR 

120THR 

Front 

36 (914) 

36 (914) 

36 (914) 

36 (914) 

36 (914) 

Left  

Right 

Top 

14 (356) 

14 (356) 

16 (406) 

16 (406) 

16 (406) 

Back 

8 (203) 

8 (203) 

11 (279) 

17 (432) 

17 (432) 

 
* Required clearance is dependent on plumbing configuration used. 
- Dimensions: Inches (mm) 
- Temperature control is located on the front of the unit. 

 

 

 

Summary of Contents for 120THR

Page 1: ...Check all electrical connections to all components within the heater for tightness Connections can become loose during shipment and handling this can cause electrical components to burn out CAUTION Th...

Page 2: ...may lead to unconsciousness with the possibility of drowning e Obese persons and persons with a medical history of heart disease low or high blood pressure circulatory system problems or diabetes shou...

Page 3: ...eater selection installation and operation This is particularly for difficult applications such as sea water pools health spas or hydrotherapy pools areas in which the performance of Thermalec pool he...

Page 4: ...cut off the power in the event of excessive temperature A pump interlock switch is built in to prevent the pool heater from operating without the pump being energized we use this because we have foun...

Page 5: ...not heat properly unless it is plumbed correctly If plastic pipe is used it should be suitable for at least 49 C 120 F A plumbing bypass around the pool heater is not necessary unless flow rate thoug...

Page 6: ...minimise scale formation 2000 gal hr 152 l min 2000 gal hr 152 l min 2000 gal hr 152 l min Soft water maximum use bypass above this rate improves element life 1000 gal hr 76 l min 1000 gal hr 76 l mi...

Page 7: ...during shipment and handling c Check components for any moisture rust or dust which may have accumulated during shipping and clean or dry where necessary All pool heaters covered in this manual have i...

Page 8: ...he heater cover and the plastic terminal cover Single phase All 12THR heaters are delivered configured for single phase operation It is vital that all wires are firmly terminated into the appropriate...

Page 9: ...her control the operation of the heater A time switch can be fitted to interrupt the supply to terminal A ensuring that it can only come on during specific periods of cheap electricity This is detaile...

Page 10: ...affected area Pool Not Reaching Desired Temperature If the status lamps are lit as described on the previous page and the contactors can be heard engaging then the heater can be said to be operating c...

Page 11: ...liable in cases of incorrect installation of the heater inappropriate use or neglect of the heater Water Quality The water quality must be within the following limits PH 6 8 8 0 TA Total alkalinity 80...

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