Thermal Dynamics Ultra-Cut 400, Operation Manual

Page: 166 / 178

APPENDIX A-18 Manual 0-5164
ULTRA-CUT 400
APPENDIX 10: Schematic, 230-460V, Power Supply Cont.
Art # A-09527
Art # A-09527
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
/PUMP
+15V
+15V
460
/FAN
/RAS
COM
230
24VAC
460
24 VAC RE
T
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
COM
POT WIPER (GCM1000)
POT LOW (GCM 1000)
AC230V @ 5A
230
PLASMA ENABLE
PRESS OK (GCM 1000)
+15V
PLASMA ENABLE
POT HI (GCM1000)
460
AC120V @ 1A
AC13V @ 2A
230
- ARC V
- ARC V
AC120V-RAS
0V-RAS (120V ret)
0V-A (24V ret)
NEG ARC VOLTS
To PCB7 TB
3
0V-RAS
AC120V-RAS
AC230V RET
NEG ARC VOLT
S
DC 15V
AC24V-GCM
DC 0V
AC230V @ 1.25A
AC230V RET
AC230V @ 1.25A
PILOT (TIP) VOLT
S
0V-B (120V ret)
WORK
AC24V-GCM
DC 15V
DC 0V
AC120V-GCM
To T1 PRI -
0
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
0V-A (24V ret)
WORK
To PCB7 CN2-1
AC120V-GCM
0V-B (120V ret)
To PCB7 CN2-2
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1336
Monday, April 19, 2010
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 208-230 / 460V
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1336
Monday, April 19, 2010
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 208-230 / 460V
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1336
Monday, April 19, 2010
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 208-230 / 460V
08:11:44
Thermal Dynamics
D
-15VDC_ISO
RS 485 (2 wire)
uses Tx+ & Tx- only
(used for TSC 3000)
RIBBON CABLE
TEST SOCKET
(F1 Sht 1)
RS 422 (4 wire)
connect TX+ to RX+
of CNC, Tx- to Rx-
of CNC
(F1 Sht 1)
ISOLATED
VOLTAGES
DCS1
100VAC - 24 VDC
JUMPER IN
REMOTE
HMI
** RS 485 / 422
on CPU board
19X2554 only.
NEG ARC VOLTS
SW6 - OK to MOVE CONTACTS / VOLTS
SW11 - ANALOG CURRENT SELECT
"B" DEFAULT, "A" REMOTE
KEY PLUG
Was 7 pin
changed to
14 pin in 2009
SW12 - DIVIDED ARC V RATIO SELECT
SW13 - FACTORY ONLY
PCB7 WK-5628
RELAY PCB
CIRCUIT COMM (GND)
CN11 34 CKT CN10 26 CKT
PCB 5 WK-6276A (partial) INTERFACE PCB
PILOT DEM to PS
ANALOG DEM to CPU
Iso
J36 34 CKT
Wednesday, February 10, 2010
PCB6 DISPLAY
WK-5603
JUMPER
for 2 WIRE
(RS485 only)
wire to A & B
4W
4W
2W
JUMPER
for 4 WIRE
uses
TX+, TX-
RX+, RX-
J35 26 CKT
J14
J14
2W
SW14
SW14 - LINE
TERMINATION
normally on
(refer to manual)
CUT DEM to PS
RIBBON CABLE
5
9
8
76
1
2
3
4
SW10-ADDRESS
normally 0
(refer to
manual)
0
TEST SOCKET
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
GND
GND
& CNC COMM
PLASMA ENABLE
24 VAC @ 1A
120 VAC @ 100ma.
(Not in all units)
POWER SUPPLY
REAR PANEL
TO AC INDICATO
R
(on PCB6
)
29-41 VDC
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2- Cut Demand
4- Pilot Demand
6- / Start
7- / Start2
9- / Pilot Enable
10- / HF Enable
12- / Pump Enable
13- / Fan Enable
15- / DC Indicator
16- / Over Temperature Indicator
18- / Gas-Coolant OK Indicator
19- / Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33- 24 VAC Supply
30,32,34- 24 VAC Return
START / STOP
DIVIDED ARC VOLTS
Rx-
Tx+
Rx+
Tx-
REMOTE ANALOG
CURRENT CONTROL
+15VDC
+5VDC
-15VDC
COOLANT FLOW (freq) *
OK TO MOVE
I/O PCB
CPU PCB
DAT
230 VAC @ 1.25A
for Ext Heat
Exchanger
OK to MOVE -
E-STOP -
E-STOP +
* REMOTE MARKING +
OK to MOVE +
MOMENTARY START / STOP
START / STOP
* REMOTE MARKING -
STOP
START
(F1 Sht 1) (F1 Sht 1)
MC2=PILOT
CONTACTOR
INPUT
CONTACTORS
TB1
TB2
+
-
Signal - Basic ID
Used to identify
GCM 1000 present
DIVIDED ARC V +
DIVIDED ARC V -
REMOTE ANALOG CURRENT CONTROL -
REMOTE ANALOG CURRENT C
PILOT (TIP) VOLTAGE
TB3
COOLANT TEMP
(ON COOLANT
RETURN)
PILOT ON
OUTPUT
* OK2
* Only in CCM w/19X2634 I/O PCB.
Remote Marking only for DFC 3000
(not isolated).
SW8-4 on CPU PCB must be on to
enable Remote Marking.
ISOLATED COMM
+16 to +18VDC
* OK2
HOLD START -
HOLD START +
* +10VDC @ 10 ma.(for CC pot high)
Rx-
Tx+
Rx+
Tx-
PREFLOW ON -
CCM MODULE
PREFLOW ON +
Signal & GND
Isolated from
Plasma Supply
INTERNAL TERMINAL
STRIP TB3
KEY PLUG
+15VDC_ISO
ECO-B1507 - Initial Release 4-16-2010 DAT
To J70 (at C9) for
Ext. Heat Exchanger
(HE400) Power
To J59
(Grid C9)
To J55
(Grid E9)
To J55 & TB3
(grids D9, A10)
To J55 & TB3
(grids D9, A10)
From T1
(Grid D2)
From T2
(Grid F3)
From T1 (Grid D2)
From CN7
(Grid E4)
From CN12 (Grid E4)
From
(Grid C9, sht 1)
From
(Grid A9, sht 1)
From
(Grid
D2)
From Sheet 1
Grids (A9, B9 & C9)
1
2
J1 J1
1
2
3
4
5
6
7
8
9
YELLOW TEMP YELLOW TEMP
1 2 3
CN1 CN1
1
2
3
4
5
6
44
E-STOP E-STOP
CN6 CN6
1
2
3
4
GAS ON GAS ON
TP11 TP11
J6 ** J6 **
1
2
3
4
5
6
33
1
2
TP12 TP12
CN3 CN3
4
5
TB1 TB1
66
MC3 MC3
CN1 CN1
1 2
J15-CNC J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
R7
1K 30W
R7
1K 30W
88
11 11
TP2 TP2
TB4 TB4
D28 CNC_PREFLOW D28 CNC_PREFLOW
TP9 TP9
J9 J9
1 2 3 4 5 6
99
D17 RS485 TXD D17 RS485 TXD
100K3 100K3
PUMP
MOT1
PUMP
MOT1
' .
11
CN5 CN5
1
2
3
4
5
6
55
77
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
R B G
T2 T2
600_
460_
0...
230
400__
220__
200__
0___
11
1
2
3
CN7 CN7
1
2
3
4
RED
STATUS
RED
STATUS
RY1-1 RY1-1
D15 PSR D15 PSR
88
CN14 CN14
1 2
RY3 RY3
MC1 MC1
MC5 AU
X
MC5 AU
X
TP4 TP4
22
1
2
1
2
CN12 CN12
1
2
MC4 MC4
LSW1-1
SW_LIQUID_LEVEL_NC
LSW1-1
SW_LIQUID_LEVEL_NC
TP1 TP1
C.P8 C.P8
1 2
12 12
J4 J4
1
3
5
7
TP15 TP15
T1 T1
460
220
0,
13
0,,
100
0.
200
0..
110
0...
120.
0_
24.
0__
24_
0___
120.
0___
TP17 TP17
D18 RS485 RXD D18 RS485 RXD
D2&3 CANBUS ACTIVE D2&3 CANBUS ACTIVE
J55-GCM J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
66
33
TP5 TP5
1 2 3
J54-REMOTE HMI J54-REMOTE HMI
1
2
3
4
5
6
7
8
9
10
11
12
13
14
OK2 * OK2 *
RY4 RY4
GREEN AC GREEN AC
CN13 CN13
1 2 3
88
CN9 CN9
1
2
3
FAN1 FAN1
+ -
MC6 MC6
10 10
22
CN8 CN8
1
2
3
4
99
44
RY4 RY4
C.P4 C.P4
C.P6 C.P6
TP16 TP16
D12 STATUS CODE D12 STATUS CODE
TP18 TP18
22
77
CN29 CN29
1 2 3 4 5
GREEN1
GAS
GREEN1
GAS
MC3 AU
X
MC3 AU
X
CN11 CN11
1
2
66
11 11
44
TP14 TP14
CN2 CN2
1
2
C.P2 C.P2
D23 CNC_START D23 CNC_START
1K 1K
TP7 TP7
CN12 CN12
1 2 3
J5 J5
1
2
3
4
5
J59-RAS J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
J6 J6
1 5 8
PSR PSR
RY1 RY1
CN11 CN11
1
2
3
K6-2 K6-2
C.P3 C.P3
11
MC4 AU
X
MC4 AU
X
12 12
t
TH1
t
TH1
10 10
CN5 CN5
1
2
3
4
5
6
CN4 CN4
1
2
3
1 2
TP6 TP6
+
RY1
+
RY1
33
TP13 TP13
11 11
MC2 MC2
D21 CNC_E-STOP D21 CNC_E-STOP
CN3 CN3
1
2
3
C.P7 C.P7
TP8 TP8
TP10 TP10
TB2 TB2
D9 GAS_ON D9 GAS_ON
TP3 TP3
10 10
D8 OK_CNC D8 OK_CNC
J8 J8
1
2
3
4
CN1 CN1
1
3
J70 - HE J70 - HE
7
2
3
1
2
3
22
K7 K7
CN8 CN8
1 2 3 4
55
GREEN2
DC
GREEN2
DC
D13 +5V D13 +5V
MC5 MC5
RY3 RY3
99
RY5 RY5
D26 HOLD_START D26 HOLD_START
11
J7 J7
1
2
3
4
5
6
7
8
9
+
RY2
+
RY2
55
RY5 RY5
TB3 TB3
TB5 TB5
100K 100K
C.P5 C.P5
CN9 CN9
1
2
3
4
5
77
FAN2 FAN2
+ -
D7 E-STOP_PS D7 E-STOP_PS
MC1 AU
X
MC1 AU
X
12 12
D11 INITIALIZING / PROGRAMMING D11 INITIALIZING / PROGRAMMING