Thermal Dynamics Ultra-Cut 400, Operation Manual

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TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION ........................................................................... 1-1
1.01 Notes, Cautions and Warnings ........................................................................ 1-1
1.02 Important Safety Precautions ......................................................................... 1-1
1.03 Publications .................................................................................................... 1-2
1.04
Note, Attention et Avertissement ..................................................................... 1-3
1.05 Precautions De Securite Importantes ............................................................. 1-3
1.06 Documents De Reference ............................................................................... 1-4
1.07 Declaration of Conformity ............................................................................... 1-6
1.08 Statement of Warranty .................................................................................... 1-7
SECTION 2: SPECIFICATIONS ............................................................................. 2-1
2.01 General Description Of The System ................................................................ 2-1
2.02 Plasma Power Supply ..................................................................................... 2-1
2.03 Remote Arc Starter ......................................................................................... 2-1
2.04 Gas Control Module ........................................................................................ 2-1
2.05 Precision Plasma Cutting Torch ...................................................................... 2-1
2.06 Specifications & Electrical Requirements ....................................................... 2-1
2.07 System Component Layout ............................................................................. 2-2
2.08 Power Supply Dimensions .............................................................................. 2-3
2.09 Power Supply Rear Panel Features ................................................................. 2-4
2.10 Gas Requirements .......................................................................................... 2-5
2.11 Gas Applications ............................................................................................. 2-6
2.12 XT Torch Specifications ................................................................................. 2-7
SECTION 3: INSTALLATION ............................................................................... 3-1
3.01 Installation Requirements ............................................................................... 3-1
3.02 System Layout ................................................................................................ 3-2
3.03 Cables & Leads Identification ......................................................................... 3-3
3.04 Lift the Power Supply ..................................................................................... 3-4
3.05 Remove the Connections Cover ...................................................................... 3-5
3.06 Connect Work Cable and Pilot and Negative Leads ......................................... 3-8
3.07 Ground Connections ....................................................................................... 3-9
3.08 Connect Coolant Leads ................................................................................. 3-12
3.09 Connect Cables for CNC, Remote Arc Starter, DMC-3000 and HE 400.......... 3-13
3.10 Handling and Installation of Fiber Optics ...................................................... 3-14
3.11 Connect Fiber Optic Cable (Type 3 internal control module) ........................ 3-19
3.12 Set Switches on the Command - Control Module (Type 3 Module) .............. 3-20
3.13 Height Control Connections .......................................................................... 3-22
3.14 Gas Control Module Installation .................................................................... 3-23
3.15 Fiber Optic Cable Installation ........................................................................ 3-25
3.16 Gas Control Module: Control, Input, and Output Connections ...................... 3-27
3.17 HE400 COOLER ............................................................................................ 3-28
3.18 Install Remote Arc Starter ............................................................................. 3-30
3.19 Torch Valve Installation ................................................................................. 3-39
3.20 Connecting Torch .......................................................................................... 3-41
3.21 Install Consumable Torch Parts .................................................................... 3-42
3.22 Complete the Installation .............................................................................. 3-46