TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION .................................................................................................. 1
1.01 Notes, Cautions and Warnings ...................................................................... 1
1.02 Important Safety Precautions ........................................................................ 1
1.03 Publications ................................................................................................... 2
1.04 Note, Attention et Avertissement ................................................................... 3
1.05 Precautions De Securite Importantes ............................................................ 3
1.06 Documents De Reference ............................................................................. 5
1.07 Declaration of Conformity .............................................................................. 7
1.08 Statement of Warranty ................................................................................... 8
SECTION 2:
INTRODUCTION ................................................................................................................. 9
2.01 Scope Of Manual ........................................................................................... 9
2.02 General Service Philosophy .......................................................................... 9
2.03 Service Responsibilities ................................................................................. 9
SECTION 3:
INTRODUCTION & DESCRIPTION ................................................................................... 11
3.01 Scope of Manual .......................................................................................... 11
3.02 General Description ..................................................................................... 11
3.03 Specifications & Design Features ................................................................ 12
3.04 Theory Of Operation .................................................................................... 13
3.05 Options And Accessories ............................................................................ 14
SECTION 4:
SERVICE TROUBLESHOOTING DIAGNOSTICS ............................................................. 15
4.01 Introduction .................................................................................................. 15
4.02 Periodic Inspection & Procedures ................................................................ 15
4.03 System Theory ............................................................................................ 16
4.04 Troubleshooting Guide ................................................................................. 19
4.05 Test Procedures ............................................................................................ 24
SECTION 5:
REPAIRS & REPLACEMENT PROCEDURES ................................................................... 43
5.01 Introduction .................................................................................................. 43
5.02 Anti-Static Handling Procedures .................................................................. 43
5.03 Parts Replacement - General Information .................................................... 43
5.04 External Parts Replacement ........................................................................ 44
5.05 Access Panel Parts Replacement ................................................................ 44
5.06 Front Panel/Chassis Parts Replacement ..................................................... 45
5.07 Rear Panel Parts Replacement ................................................................... 46
5.08 Base Assembly Parts Replacement ............................................................. 49
5.09 Upper Chassis Parts Replacement .............................................................. 50
5.10 Main Heatsink Assembly Parts Replacement .............................................. 55
5.11 Hose Assembly Replacements .................................................................... 57
Summary of Contents for MERLIN 6000
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Page 16: ...INTRODUCTION 10 Manual 0 2569...
Page 66: ...REPLACEMENT PROCEDURES 60 Manual 0 2569...
Page 82: ...PARTS LISTS 76 Manual 0 2569...
Page 96: ...APPENDIX 90 Manual 0 2569 APPENDIX XIII CORNER SLOWDOWN CSD CIRCUIT DIAGRAM A 01140...
Page 103: ...Manual 0 2569 97 APPENDIX APPENDIX XX ARC STARTER BOX OPTION SYSTEM SCHEMATIC A 01575...
Page 106: ...APPENDIX 100 Manual 0 2569 APPENDIX XXII GAS CONTROL GC3000 WIRING DIAGRAM A 01129...
Page 107: ...Manual 0 2569 101 APPENDIX...
Page 108: ...APPENDIX 102 Manual 0 2569 APPENDIX XXIII SYSTEM SCHEMATIC Rev B or Earlier A 01573...
Page 110: ...APPENDIX 104 Manual 0 2569 APPENDIX XXIV SYSTEM SCHEMATIC Rev C or Later A 01947...
Page 112: ...APPENDIX 106 Manual 0 2569...