Thermal Dynamics CUTMASTER 60i, Operating Manual

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CUTMASTER 60i
Manual 0-5436 INSTALLATION
3T-1
SECTION 3 TORCH:
INSTALLATION
3T.01 Torch Connections
If necessary, connect the torch to the Power Supply. Con-
nect only the ESAB model SL60, SL60QD™ or SL100 /
Mechanical Torch to this power supply. Maximum torch
leads length is 100 feet / 30.5 m, including extensions.
WARNING
Disconnect primary power at the source
before connecting the torch.
1. Align the ATC male connector (on the torch lead)
with the female receptacle. Push the male con-
nector into the female receptacle. The connectors
should push together with a small amount of
pressure.
2. Secure the connection by turning the locking nut
clockwise until it clicks. DO NOT use the locking
nut to pull the connection together. Do not use
tools to secure the connection.
1
2
Art # A-13286
Connecting the Torch to the Power Supply
3. The system is ready for operation.
Check Air Quality
To test the quality of air:
1. Put the ON / OFF switch in the ON (Left) position.
2. Select SET mode.
3. Place a welding filter lens in front of the torch
and turn ON the air. Do not start an arc!
Any oil or moisture in the air will be visible on the lens.
3T.02 Setting Up Mechanical Torch
WARNING
Disconnect primary power at the source
before disassembling the torch or torch
leads.
The mechanical torch includes a positioning tube with
rack and pinch block assembly.
1. Mount the torch assembly on the cutting table.
2. To obtain a clean vertical cut, use a square to
align the torch perpendicular to the surface of
the workpiece.
A-02585
Workpiece
Square
Pinch Block
Assembly
Mechanical Torch Set - Up
3. The proper torch parts (shield cup, tip, start car-
tridge, and electrode) must be installed for the
type of operation. Refer to Section "4T.01 Torch
Parts Selection" on page 4T-1 for details.