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12.4 THPK27L (193826001) – Clutch Assembly 

 

 

 

No.  

Part No. 

Description  

QTY  

17 

TH208-43 

Clutch & Boss Assembly 

18 TH208-44 

Clutch 

 

19 TH208-45 

Clutch 

Case 

20 TH208-46 

Clutch 

Drum 

21 TH208-47 

Bearing 

6001ZZ 

22 TH208-48 

Circlip 

R28 

23 TH208-49 

Circlip 

S12 

24 TH208-50 

Boss 

Assembly 

25 TH208-51 

Boss 

26 TH208-52 

Rubber 

Damper 

27 TH208-53 

Circlip 

R45 

46 

TH208-78 

Hex Bolt M5x12 

47 

TH208-79 

Hex Bolt M6x28 

16

Summary of Contents for THPK27L

Page 1: ...a as se e r re ea ad d t th he e f fo ol ll lo ow wi in ng g i in ns st tr ru uc ct ti io on ns s c ca ar re ef fu ul ll ly y b be ef fo or re e y yo ou u u us se e t th he e m ma ac ch hi in ne e t to o e en ns su ur re e s sa af fe e o op pe er ra at ti io on n 13 06 2014 ...

Page 2: ...BOLS Read and follow this operator s manual Failure to do so could result in serious injury Wear head eye and hearing protection during the operation of this machine Wear heavy duty gloves preferably made of leather Wear steel toed safety boots with non slip soles Beware of thrown objects Make sure no one is within 15 metres of the machine during operation The maximum speed of the cutting attachme...

Page 3: ...park arrester screen in the user kit Replacement spark arrester screen kits are available from the distributor 4 Turn off the unit before setting it down 5 Always hold the unit firmly with both hands the thumb and fingers encircling the handles 6 Keep all screws and fasteners tight Never operate your equipment when it is improperly adjusted or not completely and securely assembled 7 Keep handles d...

Page 4: ...TTER 1 Engine 2 Air cleaner 3 Fuel Tank 4 Harness point 5 Handle 6 Handle clamp 7 Shaft tube 8 On Off switch 9 Gear case 10 Nylon line cutter head 11 Engine stopping device 12 Throttle trigger lockout 13 Throttle trigger 14 Throttle lever lock button 15 Harness 3 ...

Page 5: ... Bump Feed Drive shaft Length 1500 mm Cutting width 254mm for blade 465mm for bump head Handle Type THPK27L Loop handle THPK35CH Ergonomic handle Ignition Electronic Drive Centrifugal Clutch Sound Pressure Level 103 dB A 102 dB A Sound Power Level 108 dB A 107 dB A Guarantee Sound Power Level 112 dB A 110dB A Vibration level during use Max 8 2 m s2 9 m s2 Vibration level for idling Max 6 1 m s2 6 ...

Page 6: ...ing screws Screw Socket M6 x 30 mm 6 EXPLANATION OF TERMS 1 Brush cutter The trimmer with a blade for cutting weeds shrubs and bushes 2 Grass trimmer The trimmer with a grass trimmer head for cutting weeds grass and similar soft shrubs 3 Cutting attachment General term for blade and grass trimmer heads 4 Idling Minimum stable speed with the carburettor adjusted to the manufacturers specifications ...

Page 7: ... user 3 Adjust the handles to a suitable angle 4 Lock tight bolts Fig 2 2 7 3 Cutting attachment guard mounting 1 Join the two parts of the cutter guard together using the screws and nuts supplied 2 Fit the guard assembly to the drive shaft housing using brackets screws and nuts as in Fig 3 Fig 3 7 4 Throttle wire mounting 1 Pass the throttle wire through the adjusting screw Fig 4 2 Move the carbu...

Page 8: ... hook from the harness so that the harness is separated from the trimmer 2 To reconnect the harness to the trimmer readjust the grip by pulling it and reset the hook ring as in Fig 8 2 Fig 8 1 Fig 8 2 Fig 8 3 7 7 Cutting attachment mounting For the nylon line cutting attachment 1 Match the hole in the side of the cutting attachment guard with the hole in the side of the gear housing 2 Then insert ...

Page 9: ...2 and tighten the nut securely in an anti clockwise direction 6 Remove the 4mm Allen wrench 7 When not in use store the blade in its protective cover as in Fig 13 Fig 11 Fig 12 Fig 13 8 EXAMPLE OF FUEL MIXING 8 1 Fuel mixing Use unleaded petrol containing 4 2 stroke mineral engine oil or a ratio of 25 1 or for 2 stroke semi synthetic or synthetic engine oils follow the oil manufacturer s instructi...

Page 10: ...Set the switch to the I position Fig 16 5 Hold the trimmer shaft near the engine firmly and as in Fig 17 pull the starter strongly 6 If the engine does not start repeat 9 2 the procedure for starting a cold engine CAUTION 1 After starting the engine accelerate and decelerate the engine several times by opening and closing the throttle trigger 2 Air in the carburettor causes poor acceleration or en...

Page 11: ...Fig 19 for the Double Handles or Fig 19 1 for the D Loop Handle 2 Move the brush cutter attachment from right to left Be careful of thrown objects Fig 20 3 If you have to slant the nylon cutting attachment or blade cutting attachment downward make sure to tilt it towards the cutting side Take care not to drag the head on the ground 4 When using the nylon cutting head the length of the nylon lines ...

Page 12: ...if it is clogged or damaged 11 6 Adjusting the throttle cable Adjust the throttle cable length with the adjusting nut If the Nylon cutting head rotates even after you have released your hand from the throttle trigger to idle the engine adjust the throttle cable length Loosen the lock nut and turn the adjusting nut to adjust the cable length Turn the adjusting nut clockwise to lengthen the throttle...

Page 13: ...h the spark plug hole A Place a clean cloth over the spark plug hole B Pull the recoil starter handle 2 3 times to distribute the oil inside the engine C Observe the piston location through the spark plug hole Pull the recoil starter handle slowly until the piston reaches the top of its travel and leave it there 3 Install the spark plug do not connect spark plug cable 4 Attach the cover to the cut...

Page 14: ...M6x8 3 TH209 3 Pinion 40 TH209 40 Hex Bolt M5x10 4 TH209 4 Bearing 6001 2NSE 41 TH209 41 Hex Bolt M6x25 5 TH209 5 Bearing 627 KSK 28 TH209 28 Inner Blade Washer 6 TH209 6 Gear 29 TH209 29 Outer Blade Washer 7 TH209 7 Bearing 609 KSK 42 TH209 42 Blade Nut M10 8 TH209 8 Bearing 609Z KSK 36 TH209 36 Cover 9 TH209 9 Circlip R S9 37 TH209 37 Nut Cover 10 TH209 10 Circlip R24 43 TH209 43 Bolt M4x8 13 ...

Page 15: ...lamp Upper 1 44 TH209 44 Hex Bolt M5x12 1 13 TH208 39 Shaft 1 14 TH208 40 Internal Driveshaft 1 15 TH208 41 Harness Clamp 1 16 TH208 42 Trigger Assembly 1 32 TH209 32 Guard Assembly 1 33 TH209 33 Guard 1 34 TH209 34 Guard Clamp Lower 1 35 TH209 35 Cutter 1 45 TH209 45 Hex Bolt M6x25 2 14 ...

Page 16: ...12 3 THPK27L 193826001 Handle Assembly No Part No Description QTY 30 TH208 54 Loop Handle Assembly 1 31 HP 161 Single Harness Assembly 1 38 WP02641 Blade 1 48 HP 116 Nylon Head 1 15 ...

Page 17: ...08 44 Clutch 1 19 TH208 45 Clutch Case 1 20 TH208 46 Clutch Drum 1 21 TH208 47 Bearing 6001ZZ 1 22 TH208 48 Circlip R28 1 23 TH208 49 Circlip S12 1 24 TH208 50 Boss Assembly 1 25 TH208 51 Boss 1 26 TH208 52 Rubber Damper 1 27 TH208 53 Circlip R45 1 46 TH208 78 Hex Bolt M5x12 1 47 TH208 79 Hex Bolt M6x28 1 16 ...

Page 18: ... Pinion 1 28 TH209 29 Outer Blade Washer 1 4 TH209 4 Bearing Z6201 UU 1 34 TH210 34 Cover 1 5 TH210 5 Bearing Z629 1 35 TH210 35 Nut Cover 1 6 TH210 6 Gear 1 42 TH209 42 Blade Nut M10 1 7 TH210 7 Bearing Z6000 1 39 TH209 39 Hex Bolt M6x8 1 8 TH210 8 Bearing Z6000Z 1 40 TH209 40 Hex Bolt M5x10 1 9 TH210 9 Circlip R S10 1 41 TH209 41 Hex Bolt M6x25 1 10 TH210 10 Circlip R26 1 43 TH209 43 Hex Bolt M4...

Page 19: ... 12 Shaft 1 38 TH210 38 Guard Shield 1 13 TH210 13 Internal Driveshaft 1 39 TH210 39 Guard Clamp Lower 1 15 TH210 15 Harness Clamp 1 40 TH210 40 Guard Clamp Upper 1 16 TH210 16 Circlip R IR28 1 41 TH210 41 Cutter 1 36 TH210 36 Guard Assembly 1 47 TH209 45 Hex Bolt M6x25 2 37 TH210 37 Guard Top 1 18 ...

Page 20: ...ssembly 1 23 TH210 23 Bearing Z6202ZZ 1 18 TH210 18 Boss 1 24 TH210 24 Clutch Drum 1 19 TH208 52 Rubber Damper 1 25 TH210 25 Circlip R35 1 20 TH208 53 Circlip R45 1 26 TH210 26 Circlip R S15 1 21 TH210 21 Clutch Assembly 1 48 TH208 78 Hex Bolt M5x12 1 22 TH210 22 Clutch Case 1 49 TH208 79 Hex Bolt M6x28 1 19 ...

Page 21: ...27001 Throttle Handle Assembly No Part No Description QTY 14 TH210 14 Handle Clamp Assembly 1 29 TH210 29 Throttle Lever 1 30 TH210 30 Throttle Handle 1 31 TH210 31 Handle 1 32 TH210 32 Grip 1 33 TH210 33 Cable Clip 2 20 ...

Page 22: ...12 9 THPK35CH 193827001 Harness Blade Nylon Head No Part No Description QTY 42 WP02622 Double Harness 1 43 WP02641 Blade 1 44 HP 116 Nylon Head 1 21 ...

Page 23: ...ormity assessment procedure followed was in according with Annex V of the Directive 2000 14 EC Name of the Notified Body TÜV Rheinland LGA Products GmbH Address Tillystrasse 2 90431 Nurnberg GERMANY Measured Sound Pressure Level 102 dB A Guaranteed Sound Power Level 110 dB A Standards and technical specifications referred to EN ISO 11806 2008 EN ISO 14982 1998 EN ISO 3744 1995 ISO 11094 1991 Autho...

Page 24: ...formity assessment procedure followed was in according with Annex V of the Directive 2000 14 EC Name of the Notified Body TÜV Rheinland LGA Products GmbH Address Tillystrasse 2 90431 Nurnberg GERMANY Measured Sound Pressure Level 103 dB A Guaranteed Sound Power Level 112 dB A Standards and technical specifications referred to EN ISO 11806 2008 EN ISO 14982 1998 EN ISO 3744 1995 ISO 11094 1991 Auth...

Page 25: ...arantee period please contact Customer Service on 01793 333212 or email customerservice handydistribution co uk If the issue cannot be resolved over the telephone or by email you may be referred to your local approved service dealer Please keep your sales receipt as proof of purchase Your statutory rights remain unaffected Guarantor Handy Distribution SN3 4NS Whilst every effort is made to accurat...

Page 26: ...E ET TR RO OL L M MU UL LT TI IC CU UT TT TE ER RS S E EL LE EC CT TR RI IC C P PE ET TR RO OL L C CH HA AI IN NS SA AW WS S L LO OG G S SA AW W H HO OR RS SE ES S C CO OR RD DL LE ES SS S P PE ET TR RO OL L H HE ED DG GE ET TR RI IM MM ME ER RS S E EL LE EC CT TR RI IC C P PE ET TR RO OL L T TI IL LL LE ER RS S A AE ER RA AT TO OR RS S D DE ET TH HA AT TC CH HE ER RS S G GA AR RD DE EN N S SA AL ...

Page 27: ...26 ...

Page 28: ...To order spare parts and see the complete range of garden machinery and garden equipment from Handy visit www thehandy co uk Spares Support 01793 333212 ...

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