Textron Kubota V2403-CR-TE4 Safety, Operation And Maintenance Manual Download Page 99

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FUSES, RELAYS AND CONTROLLER 11

RELAYS

FUSE HOLDER 4

Fuse

Rating

Protected Circuits

20A

Battery Positive Distribution Box to Machine Control Unit Positive
Splice A

20A

Battery Positive Distribution Box to Machine Control Unit Positive
Splice B

25A

Battery Positive Distribution Box to Engine Master Relay

Splice to Start Circuit Signal

20A

I/P from M Positive Splice to O/P to Engine Control Unit

7.5A

I/P from M Positive Splice to EGR, MAF And SVC Connectors

MAXI FUSE 5

Fuse

Rating

Protected Circuits

40A

Battery Positive Distribution Box to Glow Plug Relay

40A

Battery Positive Distribution Box to Cab Connector

Relay

Rating

Circuits

40A

Ignition Relay

Micro

Start Relay

70A

Glow Plug Relay

Micro

Engine Master Relay

40A

Indicator Relay

Summary of Contents for Kubota V2403-CR-TE4

Page 1: ...uct code JMP653C WARNING WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine must be trained in its proper use warned of its dangers and must read the entire manual before attempting to set up operate adjust or service the machine 25094G GB Rev 0 RJL 100 July 2015 GB United Kingdom ...

Page 2: ... 36 SEAT RIGHT SIDE ARMREST AND POD 37 PARKING BRAKE RELEASE VALVE 38 TOW VALVE 38 LIGHTING KIT OPTIONAL 38 CAB CONTROLS 39 OPERATION DAILY INSPECTION 41 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM 42 PROCEDURE FOR OPERATION 43 TO FIT THE CUTTER DECKS TO THE MACHINE 44 OPERATION OF THE MACHINE 47 HOW TO START THE ENGINE 47 HOW TO DRIVE 48 HOW TO MOW 48 TO STOP THE ENGINE 48 TO REMOVE A BLOCKAGE ...

Page 3: ...er are understood to be part of the cor rect use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure that you obey all safety and road traffic regulations You must not make any changes to the machine that are not approved by the manufacturer This type of change can release the manufacturer from the liability f...

Page 4: ... Machine type Name G Product code H Product name J Serial number Location of Serial number plate The serial number plate A is found on the front of the chassis between the front deck stops next to the environmental noise decal B Chassis Stamp The Serial number and date code C are shown on the chassis between the serial plate and engine data decals D Engine Identification Serial number plate Locati...

Page 5: ...0 048 APPROVED FOR THE MP SERIES OECD APPROVAL No 4 N950 14 16923 DIETEG GERÄTEBAU GMBH C0 KG FUHRENKAMP 1 D 29664 WALSRODE C Cabin Serial number plate Cabin Serial number plate Location The cab serial number plate C is located on the front face of the control panel facing forwards ...

Page 6: ...ll of the necessary lifting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batteries 2 Fuel 3 Engine coolant 4 Oils Read the Technical Manual before you begin to disassemble the machine Plan the disassembly give attention to parts that are in a state of mechanical pressure or c...

Page 7: ...s 2 Website www ransomesjacobsen com Select the MANUALS tab You have the option to view or Download a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied with the machine for one of the two options below a A disc that contains an electronic copy of the Parts Book b A paper copy of the parts manual 2 5 KEY NUMBERS ______________________________________...

Page 8: ...en 8 2 INTRODUCTION NOTES ...

Page 9: ...perate equipment that is not in correct order or without decals guards shields deflectors or other protective devices fastened When you mow with a side discharge deck DO NOT operate the cutting unit without the discharge chute installed d Inspect the mower before you operate the mower Check the tyre pressure engine oil level the radiator coolant level and the air cleaner indicator Fuel is flammabl...

Page 10: ...sible g When you drive in the reverse direction look behind you and down to make sure the path is clear Do not operate the cutting units when you drive in the reverse direction h Use caution when you go near corners trees or other objects that can prevent a clear view i Equipment must meet the current regulations to be driven on the public roads j Before you move across or operate on the paths or ...

Page 11: ...el container on the ground away from your vehicle before you fill the container e Refuel the mower before you start the engine When the engine is in operation or while the engine is hot never remove the fuel cap or add fuel to the mower f Refuel outdoors only and do not smoke when you add fuel Extinguish all types of ignition g The fuel nozzle must touch the rim of the fuel tank when you add fuel ...

Page 12: ... hydraulic fluid surgically within a few hours or gangrene can occur n When you service the hydraulic system make sure the hydraulic fittings tubes and hoses are tightened to the correct torque Make sure the hydraulic system is in good condition before you start the engine o Keep the mower and the engine clean p Allow the engine to become cool before storage and always remove the ignition key q Ke...

Page 13: ...nician If additional information or service is needed Contact your Authorized Ransomes Jacobsen Dealer who knows the latest methods to service this equipment and can give that service WARNING The Interlock System on this mower prevents the starting of the mower unless a The parking brake is Engaged b The mow switch is in the OFF position c The traction pedal is in the Neutral position d The operat...

Page 14: ...iven Off Road A Seat Belt Must Be Worn Only When A Rops Frame Is In Position This Warning Is Because A Seat Belt Must Be Worn With A Rops To Follow The Machinery Directive 2006 42 EC Sections 3 2 2 Seating 3 4 3 Rollover ANSI B71 4 2012 section 20 7 Ransomes Jacobsen Limited Recommends That The Owner User Of The Machine Completes A Local Risk Assessment Of The Machine To Find Any Conditions That D...

Page 15: ... combined value of the activities WARNING Never Mow If There Is A Risk Of Lightning Or You Hear Thunder If You Are In The Middle Of Mowing Stop In A Safe Place Turn Off The Engine And Go Inside a Building CAUTION When You Do Any Welding On The Machine The Battery Controller And Display Must Be Disconnected Before You Start You Must Not Open The Controller If The Controller Is Opened This Can Cance...

Page 16: ...en 16 4 DECALS 4153197 A B C D E F G H J N 17 4334846 a b c d e g f K 4170640 L M 4324674 4 1 SAFETY DECALS ...

Page 17: ...Before You Pressure Wash The machine K 4170640 Caution Stop Engine Remove the Starter Key Lock Deck in its Vertical Position Before Carrying Out Maintenance Under Deck L 4164860 Caution Hydraulic Oil M 4165644 Caution No Step N 4334846 Decal Seal Plate a Read The Operator Manual b Crush Hazard c Keep A Safe Distance From The Machine d Prevent Contact With Hydraulic Oil Release Under Pressure Read ...

Page 18: ... B 2 A 1 B 2 B 3 A 1 B 3 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 8 1 2 S H 25 mm 31 mm 38 mm 44 mm 50 mm 57 mm 63 mm 69 mm 76 mm 82 mm 88 mm 95 mm 101 mm 108 mm 114 mm 120 mm 1 0 in 1 25 in 1 50 in 1 75 in 2 0 in 2 25 in 2 50 in 2 75 in 3 0 in 3 25 in 3 50 in 3 75 in 4 0 in 4 25 in 4 50 in 4 75 in K L K API CLASSIFICATION CJ 4 D S 1 2 B A 4306795 K 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 0 A 1 B 1 A 1 B 1 B 2 A 1 B...

Page 19: ...4316827 Transport Selector D 4164861 Forward Reverse Traction Pedal E 4286422 Hydraulic Fluid F 009039870 Jack Hook Point G 4164580 Lubrication Point H 4316686 Engine Oil Classification J 4306795 Height Of Cut LH Wing deck K 4314591 Height Of Cut RH Wing deck L 4306796 Height Of Cut Front Deck ...

Page 20: ...en 20 5 CONTROLS 5 3 5 8 5 4 7 5 1234 5 1234 5 12V 10A 5 2 7 6 5 1 OPERATOR WORKSTATION ...

Page 21: ... Switch J Auxiliary Hydraulic System Kit Switch Optional K Light Switch Optional L Hazard Warning Switch M Right Side Unit Lift and Lower Switch N Centre Unit Lift and Lower Switch P Left Side Unit Lift and Lower Switch R LED Cutting Unit is engaged S LED Right side cutting unit in cutting position T LED Centre cutting unit in cutting position W LED Left side cutting unit in cutting position X Wei...

Page 22: ...ve the lever away from the operator to increase the engine speed and toward the operator to decrease the engine speed NOTE Operate the engine at full speed 5 2 C PARKING BRAKES Move the orange button back and press the switch to engage the parking brake When the engine is stopped the parking brake is applied To release the parking brake press the opposite end of the switch The parking brake icon i...

Page 23: ...es 4 wheel drive while the vehicle is in reverse direction Hold the switch to keep engaged Push the front of the switch to turn ON Release the switch to turn OFF 5 2 G CRUISE CONTROL SWITCH Used to engage the cruise function when the cutters are engaged Automatic mode should be selected to enable cruise control To engage cruise control Push the rocker switch to engage the cruise function To diseng...

Page 24: ...tart Do not stop the engine disengage the parking brake or drive the mower until the Regen cycle is completed and the Regen Request light turns off See 8 15 5 2 J AUXILARY HYDRAULIC SERVICES KIT SWITCH OPTIONAL Used to slew the rotary brush or snow blade to the right or to the left Push the front of the rocker switch to slew to the right Push the rear of the rocker switch to slew to the left 5 2 K...

Page 25: ...se to the cross cut position and continue to rotate for 3 seconds Lowering the unit within 3 seconds will let the blade continue rotating without stopping If the lever is held and the unit lifts above the cross cut position the unit will continue to lift and the blade will stop rotating at 400mm The lift will stop when the lever is released 5 2 R S T W INDICATOR LAMPS _____________________________...

Page 26: ...d during the previous start a pop up screen will become visible over the top of the warning screen The operator must confirm the fault before they can move to the main screen 5 2 Y 4 FIRST SCREEN _________________________________________________ This screen shows the cutter switch in the OFF position the transport lock engaged the TST is in operation and Speed mode or Transmission mode is set By p...

Page 27: ...tart until all the items in the list are correct 5 2 Y 7 BRIGHTNESS CONTRAST SELECT________________________________ To change the Brightness or the Contrast press the button below the icon 5 2 Y 8 BRIGHTNESS CONTRAST ADJUST _______________________________ Use the buttons below the and icons on the screen to increase and decrease the brightness and contrast 5 2 Y 9 TIME DISPLAY OPTION______________...

Page 28: ...and the day is underlined Press the button up and down to move the count Press the button to accept and move to the month underlined Press the button up and down to move the count Press the button accept and move to the year underlined Press the button accept 5 2 Y 13 TIME SELECT___________________________________________________ Press the button and the hour is underlined Press the button up and ...

Page 29: ...______________________ Select the fault log and accept 5 2 Y 17 FAULT LOG ____________________________________________________ The last 50 Faults that the controller finds are recorded When 50 faults are recorded the fault that next occurs will write over the oldest fault This information is got with the service tool or can be seen on the errors page of the service menu Press the button to select ...

Page 30: ... 5 2 Y 19 SERVICE MENU TIME UNTIL SERVICE _____________________________ Select the time until service and accept 5 2 Y 20 TIME UNTIL SERVICE ____________________________________________ This screen displays the time until the service is needed Press the button to return to previous menu Fault log Inclo Error Date 02 04 2014 Time 14 55 46 Time until service 23 4 Hours Service Menu Fault Log Time Un...

Page 31: ...WARNING SLOPE ANGLE 16 _____________________________________ During work if the machine is driven on a slope of 16º the screen will display this warning This over rides all other information and will continue until the machine has been driven to an area of less than 16º 5 2 Y 24 WARNING SLOPE ANGLE 19 _____________________________________ If the slope angle reaches 19º the screen will display this...

Page 32: ... the fault 5 2 Y 26 WARNING OIL PRESSURE FAULT _________________________________ When this screen is shown the engine oil pressure has decreased below the normal level If this happens during operation or does not go off when the engine is run at more than 1000 rpm Stop the engine and check the oil level Top up if necessary Press the button below the to confirm the fault 5 2 Y 27 WARNING CLEAR RADI...

Page 33: ...t of the screen indicates the total number of faults recorded at a particular time it will show the errors in a cycle You need to acknowledge each fault Press the button below the to confirm the fault 5 2 Y 30 WARNING BATTERY FAULT_______________________________________ When this screen is shown the battery is not charging or there is a charge circuit fault The number in the top right of the scree...

Page 34: ...rrors in a cycle You need to acknowledge each fault Press the button below the to confirm the fault 5 2 Y 34 WARNING SOLENOID FAULT ______________________________________ When this screen is shown there is a solenoid fault Go to i o diagnostics for solenoid identification The number in the top right of the screen indicates the total number of faults recorded at a particular time it will show the e...

Page 35: ...shown the maximum slope angle has been exceeded The number in the top right of the screen indicates the total number of faults recorded at a particular time it will show the errors in a cycle You need to acknowledge each fault Press the button below the to confirm the fault 1 0 Slopes 22 in either x or y ...

Page 36: ...action pedal easily and while you hold the steering wheel press the Small foot pedal A at the base of the steering column Tilt the column backward or forward to the correct position Release the small foot pedal to lock the steering column in position 5 5 HORN The horn button is on the control panel If the lighting kit is fitted the horn is also found on the end of the indicator stalk Section 5 10 ...

Page 37: ... in an arc X c When the correct position is reached tighten the hand wheel A To rotate the pod in the horizontal plane Y d Loosen the screws that hold the pod to the armrest extension e Swivel pod to correct position f Tighten the screws To rotate the armrest extension in the horizontal plane Z g Remove the four screws B that hold the armrest cushion h Loosen the three locknut s fitted to studs j ...

Page 38: ...disengage the parking brake see section 5 8 2 Turn screw A located on the right side of the transmission pump three complete turns counterclockwise Set the steering wheel so that the rear wheels are pointing straight ahead 3 After pushing the machine return the parking brake valve see section 5 8 to its normal position and screw A on the pump to its operating position 5 10 LIGHTING KIT OPTIONAL __...

Page 39: ...en Wash Switch G Front Screen Wiper Switch H Right Turn Signal J Fan Control K Air Conditioning Control L Temperature Control M Fuse Holder N Fuse Holder FUSE HOLDER Fuse Rating Protected Circuits M8 15A Wiper Front M7 25A Front Screen Heating M6 7 5A Radio 15 M5 20A Working Lights Locater Lighting Left M4 10A Wiper Rear Marker Lights M3 15A Air Condition Fan Condenser M2 7 5A Air Condition M1 15A...

Page 40: ...en 40 5 CONTROLS NOTES ...

Page 41: ...bes are in good condition 2 Check the fuel supply radiator coolant level engine crankcase oil level and air cleaner is clean All fluids must be at the full mark with the engine cold 3 Make sure all cutter decks are adjusted to the same height of cut 4 Check all tyres for the correct pressure 5 Test the operator presence and safety interlock system CAUTION The Inspection Must Be Done Each day When ...

Page 42: ...low the check sign across the chart Turn off the engine between each test Test 1 Shows the normal start procedure The operator must be in the driver seat and the cutter switch disengaged and the park brake switch on The engine must start correctly Test 2 The engine must not start if the cutter switch is engaged Test 3 The engine must not start if the park brake is off Test 4 The engine will not st...

Page 43: ...roadway parking areas cart paths Stones released from the equipment can cause injuries to persons and damage the equipment 7 When you move across the roads or paths disengage the cutter motors and lift the equipment Check for the traffic when you drive on the roads 8 If you hit an obstruction or if the machine causes vibration that is not normal stop and inspect the equipment for damage immediatel...

Page 44: ...th R clips 5 Start the engine and lift the deck into the cross cut position stop the engine and remove the ignition key 6 Fit the rear pins and R clips in the holes C for the height of cut needed 7 Start the engine and lower the deck to the ground Wing Deck Caster Wheel Initial Setting 1 Make sure the hydraulic hoses are plugged Start the engine and lower the lift arms A stop the engine and remove...

Page 45: ... in the orientation shown 3 Attach end link of Anti Mohawk chain item 3 to Anti Mohawk lower bracket on wing deck using Bolt item 5 Washer item 8 Spacer item 2 and Nut item 9 4 To adjust tautness of Anti Mohawk Chain move shackle to one of the other holes in Anti Mohawk adjustable Plate item 4 5 If after adjusting the Anti Mohawk Chain item 3 is still not as taut as required use Washer item 12 to ...

Page 46: ...et item 6 in the lowest hole in the Bracket on the Nelly Frame using Pin tem 1 and secure using R Clip item 13 7 Fit Height of Cut Chain item 5 onto Anti Mohawk Bottom Bracket item 3 Only fit the Split Pin item 12 when all adjustments are complete 8 Take last link of Height of Cut Chain item 5 and fit into centre most hole of Adjustable Bracket item 6 using Bolt item 7 Spacer item 2 and Nut item 9...

Page 47: ...6 6 HOW TO START THE ENGINE ___________________________________________ How to start a cold engine 1 Make sure that the Traction pedal is in the NEUTRAL position and the mow switch is turned off The throttle must be in the center position 2 Turn the ignition switch to start position engine cranks when countdown complete If engine does not start after 3 5 seconds return key to off position 3 When t...

Page 48: ...unit switch found on the control panel 4 Release the parking brake and drive in a forward direction 4 Set a speed compatible with the surface and gradient you are cutting When you operate at speed danger is increased and the quality of cut will be compromised 6 9 TO STOP THE ENGINE _________________________________________________ 1 Disengage the drive to the cutting units with the cutting unit sw...

Page 49: ...ection 8 19 4 Wear the personal protective equipment that is applicable for this work for example eye protection gloves and correct footwear Use Bat 4184540 to remove the blockage 5 Check the blades for damage and replace if necessary 6 Put the deck into the position for operation 7 Start the engine and run the cutter decks to check for correct operation WARNING Always use the Bat 4184540 and heav...

Page 50: ...e Always read the trailer manufactures and towing vehicle manufactures handbooks before towing 6 12 SLINGING AND JACKING THE MACHINE Slinging When slinging the machine a set of four damage free wheel clamps must be used similar to the one shown in conjunction with a certified lifting frame Jacking points There are four jack points indicated on the machine two on the rear axle and two on the front ...

Page 51: ...ep slope always lower implements to the ground to reduce the risk of mower overturning Correct tyre pressure is essential for maximum traction See Specification WARNING To decrease the possible cause of overturning The safest method for operation on slopes and terraces is 1 To travel up and down the face of the slope vertically but not across the face horizontally 2 Do not make a turn that is not ...

Page 52: ...e Machine Is Being Used Whether Cutting Grass Or Not On Slopes The Rops Frame Must Be Deployed And The Seat Belt Used This Rationale Is Based On The Fact That A Seat Belt Must Be Worn With A Rops To Comply With The Machinery Directive 2006 42 EC Sections 3 2 2 Seating 3 4 3 Rollover Ransomes Jacobsen Limited Recommends That A Local Risk Assessment Is Completed By The Owner user Of The Machine To D...

Page 53: ...d in Degrees Slope Angle D measured in Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 0 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 0 25 0 275 15 4 27 5 10 15 5 27 8 300 16 7 30 0 11 17 0 30 6 325 18 0 32 5 12 18 4 33 3 350 19 3 35 0 13 19 9 36 1 375 20 6 37 5 14 21 3 38 9 400 21 8 40 0 15 22 6 41 7 425 23 0 42 5 16 24 0 44 4 475 25 4 47 5 18 500 26 6 50 0 20 29 1 55 6 600 31 0 60 0 25 ...

Page 54: ...s in position and all hardware tight f Keep the tyres correctly inflated When you make the adjustments or repairs do not wear jewelry or loose fitting clothing Refer to the illustrations in the Parts Manual for the removal and assembly of parts When you discard hazardous materials batteries lubricants fuel anti freeze follow your local state or federal recommended procedures WARNING Before you cle...

Page 55: ...he caster wheel from caster support B 4 Select either Position 1 or Position 2 for wheel mounting bracket C To change remove 4 mounting bolts D move to the alternate location and bolt in place 5 Place the selected size and number of spacers E below the caster support Both A size 6 5 mm and B size 12 5 mm spacers are provided Place the remaining spacers above the caster support 6 Replace the quick ...

Page 56: ...h pin J and R clip K S 1 2 B A 4314591 K 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 0 A 1 B 1 A 1 B 1 B 2 A 1 B 2 B 3 A 1 B 3 0 A 1 B 1 A 1 B 1 B 2 A 1 B 2 B 3 A 1 B 3 X1 Y2 X3 Y4 X5 Y6 X7 Y8 X9 Y10 X11 Y12 X13 Y14 X15 Y16 1 2 S H 25 mm 31 mm 38 mm 44 mm 50 mm 57 mm 63 mm 69 mm 76 mm 82 mm 88 mm 95 mm 101 mm 108 mm 114 mm 120 mm 1 0 in 1 25 in 1 50 in 1 75 in 2 0 in 2 25 in 2 50 in 2 75 in 3 0 in 3 25 in 3 5...

Page 57: ...mple held in place before the backrest adjuster is operated If you fail to do so there is a danger that the backrest frame may jerk forward and cause injury If you make any changes to the standard seat for example fitting parts which are not original GRAMMER parts it may no longer meet the safety standards to which it is tested Functions may be impaired threatening your safety For this reason any ...

Page 58: ...on Move backward in the seat to get the correct position for the backrest Lower the release lever to put the seat into one of the preset positions C WEIGHT ADJUSTMENT To Adjust The position of the operator mass adjust lever C is on the front of the seat To change the operator mass setting with the driver on the seat lift and rotate the lever until the approximate mass is displayed in the window D ...

Page 59: ...e seat height can be altered by fully pulling out or pressing in the actuator lever 1 The green marking in the weight and height indicator 2 should be visible In order to avoid damage do not operate compressor for more than 1 minute 7 6 3 SEAT PAN ANGLE ADJUSTMENT OPTION ______________________________ The angle of the seat pan can be individually adjusted To adjust the angle of the seat pan lift t...

Page 60: ... size 13mm and adjust the armrest to the desired position and tighten the nut again 7 6 7 BACKREST ADJUSTMENT OPTION ___________________________________ The backrest extension can be individually adjusted for height by pulling it upwards over the various increments up to the end stop To remove the backrest extension pull it over the end stop 7 6 8 LUMBER SUPPORT OPTION ____________________________...

Page 61: ... by the driver seat Position 1 fore aft isolator off Position 2 fore aft isolator on 7 6 11 FORE AFT ADJUSTMENT OPTION ____________________________________ The fore aft adjustment is released by lifting the locking lever The locking lever must latch into the desired position It should not be possible to move the driver seat into another position when it is locked 7 6 12 MULTIFUNCTION ARMREST OPTIO...

Page 62: ...d 7 6 14 MAINTENANCE______________________________________________________ Dirt can impair the function of the seat so make sure you keep your seat clean Upholstery can be quickly and simply removed from the seat frame for easy cleaning or replacement Caution take care with the backrest frame it may jerk forward and cause injury During cleaning the upholstery should not be soaked through Use a sta...

Page 63: ...en 63 ADJUSTMENTS 7 NOTES ...

Page 64: ...ck Caster Wheel Pivots FLUID REQUIREMENTS Quantity Type Engine Oil with filter 9 5 litres 2 1 Imp gals 2 51 US gals 10 30W see specification below Hydraulic Oil with filter 50 2 litres 11 0 Imp gals 13 3 US gals Total Equivis ZS46 ISO VG 46 Radiator Coolant 7 6 litres 1 67 Imp gals 2 0 US gals 50 Anti Freeze Fuel 77 1 litres 17 Imp gals 20 3 US gals 2 D ASTM D975 Diesel Engine oil Must be to A P I...

Page 65: ...en 65 MAINTENANCE AND LUBRICATION 8 B B A A B B B A A B ...

Page 66: ...Adjust Fan Belt Tension Check Air Intake Hose Every 400 hours Change Engine Oil Change Engine Oil Filter Cartridge Every 500 hours Replace Fuel Filter Cartridge B Clean Water Separator A Remove the Sediment in Fuel Tank Clean Water Jacket and Radiator internally Replace the Fan Belt 8 10 8 10 3 3 3 3 3 Every 1000 hours Check the Valve Clearances 3 Every 1500 hours Check Fuel Injector Tip Check EGR...

Page 67: ... 3 3 3 3 3 3 3 3 3 3 The jobs indicated by must be done after the first 50 hours of operation 3 Consult your local Kubota Dealer for this Service The items listed above marked are registered as emission related critical parts by Kubota in the U S EPA non road emission regulation As the engine owner you are responsible for the performance of the required maintenance on the engine according to the a...

Page 68: ...er instructions you will make sure of the maximum service life of the engine The replacement engine manuals are available from the engine manufacturer The operation and maintenance during the first 50 hours of a new engine can make a difference to the performance and life of the engine During the first 50 hours of operation Ransomes Jacobsen recommends the following Allow the engine to reach a tem...

Page 69: ... level ground remove the dipstick A clean with a cloth and replace in position b Remove the dipstick A again and check the oil level The oil must be between the two level indicators B on the dipstick c Fill the engine with the correct quantity and grade of oil through the filler E CAUTION The Engine Oil Can Damage Your Skin Use Gloves If Engine Oil Touches Your Skin Clean The Area Immediately CAUT...

Page 70: ...gine fan belt see maintenance chart and replace the belt see maintenance chart Replace the clamps and hoses see maintenance chart Have your Ransomes Jacobsen Dealer check the cooling system if you need to add coolant more than one time a month or you add more than a litre of coolant at a time WARNING To prevent injury from the hot engine coolant or steam never remove the radiator cap with the engi...

Page 71: ...b If you need to fill the tank remove the plastic cap and fill with the correct anti freeze mixture see section 8 1 c Replace the plastic cap CAUTION The Anti freeze Can Damage Your Skin Use Gloves When You Use Anti freeze If Anti freeze Touches Your Skin Clean The Area Immediately CAUTION Discard Anti freeze As Shown In Local Safety Regulations ...

Page 72: ...hen the difference in hydraulic pressure across the filter is greater than 16 to 20 psi 1 1 to 1 4 BAR the hydraulic oil filter warning will be shown on the visual display To make sure continued protection of the hydraulic system replace filter as soon as possible after light illuminates CAUTION The Hydraulic Oil Can Damage Your Skin Use Gloves When You Use Hydraulic Oil If Hydraulic Oil Touches Y...

Page 73: ...rom the water separator a Stop the engine Open the air vent at the top of water separator b Open the drain valve at the bottom of the water separator and drain the water Water will drain before the fuel When fuel drains from the valve close the valve c Close the vent at the top of the water separator CAUTION The Diesel Fuel Can Damage Your Skin Use Gloves When You Use Diesel Fuel If Diesel Fuel To...

Page 74: ...the old elements carefully Clean the inside of the filter housing Make sure dust and other particles do not get into the engine inlet hose Inspect the new elements Do not use a damaged element and never use an incorrect element Assemble the secondary and primary filter elements Make sure the elements seat correctly Press the button to set the service indicator Assemble the cap to the filter housin...

Page 75: ...you try to jump start the mower check the condition of the drained battery b Connect the positive battery terminal of the charged battery to positive battery terminal of the drained battery c Connect the negative battery terminal of the charged battery to frame of vehicle with the drained battery d When the cables are connected start the engine on the vehicle with the good battery then start the m...

Page 76: ...r or sound of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware equally Tighten or replace the exhaust clamps WARNING Charge the battery in an area with good airflow The battery can release hydrogen gas that is explosive To prevent an explosion keep any device that can cause sparks or flames away from the battery When the...

Page 77: ...Engine will enter Active Regen state unless Inhibit Regen switch is in the INHIBIT position Normal Active Regen is completed in approximately 20 minutes If the particle material level does not decrease to the Passive Regen level in 30 minutes 1800 seconds the engine controller will change to Level 2 When the engine controller is at Level 1 the Parked Regen is disabled Level 2 Regen Request display...

Page 78: ...fore you disconnect any hydraulic component tag or mark the location of each hose then clean the area around the fittings To stop the entry of dirt into the system when you disconnect the component be prepared to assemble plugs or caps to the ends of hoses and open ports Clean any hydraulic fluid that spills Make sure O rings are clean and hose fittings are correctly installed before you tighten P...

Page 79: ...the wheel to make sure of full contact between surface of wheel and hub Tighten all hardware with your fingers then torque hardware in the order shown When possible tighten nuts in the top position Check and torque hardware each day until torque is kept at 85 95 ft lb 115 128Nm CAUTION DO NOT try to put a tyre on a rim unless you have the correct training tools and experience Incorrect mounting ca...

Page 80: ...s close to the vertical position as possible 5 Insert one of the height of cut pins at position E to lock deck in its vertical position All Cutter Decks 6 Remove blade bolt A 7 Remove blade B from deck 8 Fit new blade 9 Replace blade bolt A to hydraulic motor spindle 10 Tighten blade bolt with torque wrench C set to 95N m 70 ft lb torque Front Cutter Deck 11 Remove the pin which holds the cutter d...

Page 81: ...e original grind pattern Grind new cutting edges at an angle If the maximum of one half inch 13 mm blade loss has occurred do not sharpen more replace the blade To stop blade balance problems make sure an equal amount of material is removed from both ends of the blades A blade that is not balanced will cause vibration and can damage the mower Use a blade balancer to check the blade after you sharp...

Page 82: ...rts wax with a good grade of one step cleaner wax Repair damaged metal surfaces and use Ransomes Jacobsen touch up paint Apply wax to the equipment for maximum paint protection NOTICE Do not wash any part of the mower that is hot Use cold water and automotive cleaners CAUTION It is important not to use high pressure water or air to clean radiator fins Do not pressure wash engine NOTICE To use salt...

Page 83: ...ation To decrease the self discharge rate the temperature must not be more than 80 F 27 C or less than 20 F 7 C Engine While the engine is warm remove the drain plug drain the oil from the crankcase and change the oil filter Install the drain plug torque the drain plugs to 22 ft Lb 30 Nm and fill the engine with oil Clean the outside surface of the engine Paint bare metal or apply a thin layer of ...

Page 84: ...en 84 8 MAINTENANCE AND LUBRICATION C 8 22 LUBRICATION OF CUTTING UNIT ________________________________________ Wing Pivot Arm A Front Pivot Arm B Caster Wheel Mounting Pivot C A A B C ...

Page 85: ...en 85 MAINTENANCE AND LUBRICATION 8 NOTES ...

Page 86: ...ing oil filter flow is not decreased A dirty filter element can cause loss of lubrication Change the filter element The air cleaner is dirty Clean the filter element every 100 hours of operation Injection pump wear Use the correct grade of fuel Low grade fuel will cause the fuel pump to wear Only use the specified Diesel fuel The Engine stops Cause Action There is no Fuel Check the fuel tank and f...

Page 87: ... radiator screen or radiator fins are dirty Clean screen or fin carefully The radiator or coolant lines are dirty Clean or replace the radiator and parts The fan radiator or radiator cap has defects Replace the parts The Thermostat has defects Check the thermostat and replace if necessary The Temperature gauge or sensor has defects Check the temperature with thermometer and replace if necessary En...

Page 88: ...ne with which to measure the mower performance When the work is completed repeat the test cut to check the mower performance The following items must be checked to make sure of an accurate test cut 1 Mowing Ground Speed 2 Blade Sharpness 3 Height of Cut HOC 4 Roller and Roller Bearing Condition 5 Blade Speed 10 1 QUALITY OF CUT PROBLEM SOLVING __________________________________ ...

Page 89: ...ing units Refer to Parts and Maintenance Manual Worn roller bearings or deck caster wheels Check and replace the roller bearings deck caster wheels cutter deck movement is decreased Check and remove the cutting unit movement limit Changes in turf density Change the direction of cut The Machine ride height is not equal from side to side Check and adjust the tyre pressure Refer to Parts and Maintena...

Page 90: ...cut HOC setting rough surface Possible Cause Correction The HOC height of cut settings are low for the conditions Check and adjust the HOC settings The mower can not follow the ground in this direc tion Change the direction of cut You try to cut deep grass in one try Increase the HOC Cutting at more than the recommended speed Decrease the cutting speed TN0222 10 3 SCALPING ________________________...

Page 91: ...Correction The cutting blade is blunt Sharpen or replace the blade Cutting at more than the recommended speed Decrease the cutting speed You try to cut deep grass in one try Increase the number of cuttings Mowing in the same direction Change the direction of cut on each cut TN0223 10 4 STRAGGLERS_________________________________________________________ ...

Page 92: ...enly the cutting units do not cut all the area Make the turns slow and allow the cutting units to cut the complete area Change the cut pattern on side hills The tire mats down grass before the cut Check and adjust the tyre pressure Refer to Mainte nance Section Wet grass is compressed before the cut Mow when grass is dry Wet grass is compressed before the cut Mow when grass is dry TN0224 10 5 STRE...

Page 93: ...grass is wet Mow when grass is dry Grass built up on roller Clean rollers and scrapers Grass collecting on mower or cutting unit frame Clear cutting unit s discharge deflector NOTE The Arrow indicates direction of travel Windrowing is a increase of cut grass in the corner of the cutting units or between the cutting units that leaves lines in the direction of travel ...

Page 94: ...ern Possible Cause Correction The HOC is not set equally on all the units Check and adjust the HOC on all cutting units to same height Refer to Maintenance Section Difference in rotary cutting unit speeds Check operation of the cutting motors repair or re place as required The difference in the mower ride height from side to side Check and adjust the tire pressure Refer to Mainte nance Section Che...

Page 95: ...en 95 QUALITY OF CUT 10 NOTES ...

Page 96: ...en 96 11 FUSES RELAYS AND CONTROLLER 1 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 5 1 5 2 R1 R2 R3 R4 R5 2 1 2 3 4 5 6 11 1 FUSE AND RELAY COMPONENT IDENTIFICATION _________________________ ...

Page 97: ...Circuits 1 20A Key Switch to Machine Control Unit 2 10A Key Switch to Air Seat 3 5A Key Switch to Mow Switch 4 5A Key Switch to Visual Display 5 5A Key Switch to Alternator 6 5A Key Switch to Transport Lock Solenoids FUSE HOLDER 3 Fuse Rating Protected Circuits 1 5A Battery Positive Distribution Box to DSG Tracker 2 10A Battery Positive Distribution Box to Hazard Switch 3 5A Key Switch to Indicato...

Page 98: ...en 98 11 FUSES RELAYS AND CONTROLLER 1 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 5 1 5 2 R1 R2 R3 R4 R5 2 1 2 3 4 5 6 ...

Page 99: ... Box to Engine Master Relay 4 5A Splice to Start Circuit Signal 5 20A I P from M Positive Splice to O P to Engine Control Unit 6 7 5A I P from M Positive Splice to EGR MAF And SVC Connectors MAXI FUSE 5 Fuse Rating Protected Circuits 1 40A Battery Positive Distribution Box to Glow Plug Relay 2 40A Battery Positive Distribution Box to Cab Connector Relay Rating Circuits R1 40A Ignition Relay R2 Mic...

Page 100: ...en 100 11 FUSES RELAYS AND CONTROLLER NOTES ...

Page 101: ... HP rpm 48 6 kW 2700 rpm 66 1 HP 2700 rpm Maximum Torque Rotating Speed 19 5 N m min 1600 rpm 20 2 kg m min 1600 rpm Maximum Bare Speed 2900 rpm No load Idle Speed 775 to 825 rpm Firing order 1 3 4 2 Direction of Rotation Counter clockwise viewed from flywheel side Compression Ratio 18 1 Fuel Diesel to BS EN590 or ASTM D975 Ultra Low Sulfur Lubrication API Class Above CJ4 Dimensions length x width...

Page 102: ...G Wheel Base 165 cm 65 in H Wheel Track Front 160 cm 63 in J Wheel Track Rear 131 cm 51 6 in Ground Clearance 15 2 cm 6 in Turning Circle Curb To Curb Units In Transport Position 493 cm 194 in Uncut Turning Circle With 89 Cm 35 inch Wing Cutter Decks 53 cm 20 8 in Uncut Turning Circle With 101 6 Cm 40 inch Wing Cutter Decks 37 cm 14 6 in Uncut Turning Circle With 112 Cm 44 inch Wing Cutter Decks 2...

Page 103: ...en 103 SPECIFICATIONS 12 A B G E C H D F J ...

Page 104: ...5 km h 0 15 5 mph Forward 0 6 4 km h 0 4 mph Reverse Creep 0 8 km h 0 5 mph Forward 0 5 km h 0 3 1 mph Reverse Steering Q AMP variable rate hydrostatic powered equal displacement cylinders to rear wheels Ground pressure Depends on the tyre pressures and the accessories installed Brakes Hydrostatic braking with wet disc parking brakes on the front wheels Battery BBMS 678 80 capacity 20 Amp Hours 54...

Page 105: ...d Arm Standards BS EN ISO 5349 1 2001 BS EN ISO 5349 2 2002 Whole body vibration measurement was carried out with the machine traveling in a straight line at a speed close to 6 km h on a flat horizontal level surface The height of cut was set at the lowest position and the cutting means engaged Each reading shall be obtained from a signal time suitable f The Machinery Safety Directive 2006 42 EC B...

Page 106: ...d EN ISO 3746 2010 Measured Sound Pressure 81 dB A 0 33 LWA When the machine was tested for sound power Noise in the Environment The Machinery Safety Directive 2006 42 EC And Noise Emission In The Environment By Equipment For Use Outdoors Directive 2000 14 EC By compliance to Sound Power Standard EN ISO 3744 2010 Measured Sound Power 105 dB A 0 33 LWA 12 6 SLOPES __________________________________...

Page 107: ... Wing Construction Bull nose profile steel construction Solid bumper rails bolted assembly of all impact and wearing parts Blade Length 533 4 mm 21 inch 457 2 mm 18 inch 533 4 mm 21 inch 585 5 mm 23 inch Number of Blades 3 2 2 2 Blade Tip Speed 4207 m minute 13 802 feet minute 4940 m minute 16 207 feet minute 4207 m minute 13 802 feet minute 4608 m minute 15 118 feet minute Overall Width Of Cut 29...

Page 108: ...23549C MIL G 2345C DIN 51 825 DIN 51 818 All other applications Shell Darina R2 lithium based grease or equivalent 12 10 ACCESSORIES_______________________________________________________ Air Suspension Seat MSG95 Kit Kit number LMAC592 TST Kit Kit number LMAC559 Armaturf Tyre Kit Kit number WL065 Bat for clearing blockages 4184540 Rotary Blade Balancer 425450 ...

Page 109: ...2004 108 EC EMC 2000 14 EC Noise in the Environment 2003 10 EC Noise Physical Agents 2002 44 EC Vibration Physical Agents 97 68 EC NRMM Engine Emissions Conformity Assessment ƒ Ɉɰɟɧɤɚ ɡɚ ɫɴɨɬɜɟɬɫɬɜɢɟ ƒ RGQRFHQt SOQČQt SRGPtQHN ƒ 2YHUHQVVWHPPHOVHVYXUGHULQJ ƒ Conformiteitsbeoordeling ƒ 9DVWDYXVKLQGDPLQH ƒ 9DDWLPXVWHQPXNDLVXXGHQ DUYLRLQWL ƒ YDOXDWLRQ GH FRQIRUPLWp ƒ Konformitätsbeurteilung ƒ ǻȚĮʌȓıĲȦ...

Page 110: ...anufacturer holds the technical documentation and is authorised to compile the technical file and who is established in the Community ɉɨɞɩɢɫ ɧɚ ɱɨɜɟɤɚ ɭɩɴɥɧɨɦɨɳɟɧ ɞɚ ɫɴɫɬɚɜɢ ɞɟɤɥɚɪɚɰɢɹɬɚ ɨɬ ɢɦɟɬɨ ɧɚ ɩɪɨɢɡɜɨɞɢɬɟɥɹ ɤɨɣɬɨ ɩɨɞɞɴɪɠɚɳ ɬɟɯɧɢɱɟɫɤɚɬɚ ɞɨɤɭɦɟɧɬɚɰɢɹ ɢ ɟ ɨɬɨɪɢɡɢɪɚɧ ɞɚ ɢɡɝɨɬɜɢ ɬɟɯɧɢɱɟɫɤɢɹ ɮɚɣɥ ɢ ɟ ɪɟɝɢɫɬɪɢɪɚɧ ɜ ɨɛɳɧɨɫɬɬɚ 3RGSLV RVRE RSUiYQČQp VHVWDYLW SURKOiãHQt MPpQHP YêUREFH GUåHW WHFKQLFNRX ...

Page 111: ...OYHUNDUHQV I UHWDJVQDPQ RFK NRPSOHWWD DGUHVV ƒ ULUW NLVKHLWL RJ IXOOW KHLPLOLVIDQJ IUDPOHLèDQGD ƒ LUPDQDYQ RJ IXOO DGUHVVH IRU SURGXVHQWHQ HVFULSWLRQ DQG LGHQWLILFDWLRQ RI WKH SDUWO FRPSOHWHG PDFKLQHU ƒ Ɉɩɢɫɚɧɢɟ ɢ ɢɞɟɧɬɢɮɢɤɚɰɢɹ ɧɚ ɱɚɫɬɢɱɧɨ ɡɚɜɴɪɲɟɧɢɬɟ ɦɚɲɢɧɢ ƒ 3RSLV D LGHQWLILNDFH þiVWHþQČ GRNRQþHQpKR VWURMQtKR DĜt HQt ƒ HVNULYHOVH RJ LGHQWLILNDWLRQ DI GHQ GHOYLVW IUHPVWLOOHGH PDVNLQH ƒ HVFKULMYLQ...

Page 112: ...laración en nombre del fabricante que posee la documentación técnica y está autorizada para recopilar el archivo técnico y que está establecido en la Comunidad VPXR NXULV UD JDQD åLQRPDV NXULDP JDPLQWRMDV VXWHLNơ ƳJDOLRMLPXV VXGDU WL ãLą GHNODUDFLMą LU NXULV Mą SDVLUDãơ WXUL YLVą WHFKQLQĊ LQIRUPDFLMą LU UD ƳJDOLRWDV VXGDU WL WHFKQLQơV LQIRUPDFLMRV GRNXPHQWą O ILUPD WDO SHUVXQD DZWRUL DWD OL WIDVVD...

Page 113: ...en 113 SPECIFICATIONS 12 NOTES ...

Page 114: ...al dealer or distributor SERVICE A network of authorised Sales and Service dealers has been established and these details are available from your supplier When service attention or spares are required for the machine within or after the warranty period your supplier or any authorised dealer should be contacted Always quote the registered serial number of the machine If any damage is apparent when ...

Page 115: ......

Page 116: ...somes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen A Textron Company 11108 Quality Drive Charlotte NC 28273 USA www Jacobsen com A Textron Company ...

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Textron Kubota V2403-CR-TE4, Safety, Operation And Maintenance Manual

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