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EK622PLT and EK622PLX Battery-powered Crimping Tools

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

6

Operation

•  Inspect tool and dies before use. Replace any 

worn or  damaged parts. A damaged or improp-

erly  assembled tool can break and strike nearby 

personnel. 

•  Carrying strap is for carrying only, not to be used to 

hang or suspend tool. 

Failure to observe these warnings could result in 

severe injury or death.

Electric shock hazard:
This tool is not insulated. When using 

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.
Failure to observe this warning could 

result in severe injury or death.

Wear eye protection when operating 

or servicing this tool. 
Failure to wear eye protection could 

result in serious eye injury from flying 

debris or hydraulic oil. 

Pinch points:
•  Remove battery before changing 

dies, adapters, or jaws.

•  Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings 

could result in severe injury or death.

•  Do not use this tool for continuous use. After 30 to 

40 cycles, allow the tool to cool for 15 minutes.

•  Do not secure this tool in a vise. This tool is 

designed for hand-held operation.

•  This tool may be used in damp or wet environ-

ments; however, air-drying is recommended before 

use if the tool becomes soaked. Damage may result 

when the tool is operated prior to thorough drying 

when electrical components are soaked.

•  Use this tool for the manufacturer’s intended 

purpose only.

Failure to observe these precautions may result in 

injury or property damage.

Charging the Battery

Read the instructions supplied with the battery charger.

LED Work Light (white)

This LED automatically turns on when the trigger is 

pulled. It remains on for 10 seconds after the trigger is 

released.

LED Indicator (red)

This tool is equipped with a special circuit board incor-

porating several important features to inform the user 

about the current status of the unit. The LED signals in 

the following cases:

What happens

Signal

What it means

Constant light for 20 seconds 

at end of cycle

Battery charge is below 

17 V at beginning of cycle*

Tool will 

not

 start, and 

constant light for 20 seconds 

when trigger is released

Battery charge is below 

16 V at beginning of cycle*

Tool will stop, and constant 

light for 20 seconds after 

trigger is released

Battery voltage drops 

below 13 V during cycle*

Tool will stop, and flashing 

light for 20 seconds when 

trigger is released

 

Motor current exceeds 

20 A during cycle
Circuit has become too hot

Flashing light for 20 seconds 

at end of cycle

 

Send tool in for service

  * Running the battery below 16 V can damage the battery.

Summary of Contents for GREENLEE GATOR EK622PLX

Page 1: ...lee Textron Inc 3 17 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com Serial Number EK622PLX GATOR Battery powered Crimping Tool ...

Page 2: ...e information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Note For body worn operation this device has been tested and meets the FCC RF exposure guidelines for an uncontrolled environment The maximum reported SAR value is 0 08 mW g Purpose of this Manual This manual is intended to familiarize all personnel with the safe o...

Page 3: ...nt Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Fa...

Page 4: ...soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do not place the battery into a...

Page 5: ...ce 6 tons 53 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Crimping Capacities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger 1 W type Die Detents 2 Die Release Buttons 3 Locking Flange 4 Trigger 5 Battery 6 LCD Screen 7 LED Work Light white 8 ...

Page 6: ...used in damp or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied...

Page 7: ... 6 Preparing Cable Follow the lug manufacturer s instructions for appropri ate cable strip length Crimping Direction evenly spaced First Compression Crimping Direction SIDE A evenly spaced Crimping Direction SIDE B evenly spaced First Compression SIDE A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the c...

Page 8: ...ow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600 03093 600 kcmil Green Connector Selection Tool Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson Blac...

Page 9: ...ery 9 Battery empty tool won t run 10 Real time clock battery low 11 Tool deactivated 12 Service necessary 13 Real time clock not found 14 Bluetooth unit not found 15 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven display...

Page 10: ...way from the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rot...

Page 11: ...will not complete a cycle Oil level low Contact Greenlee customer service at 800 435 0786 for warranty service or repair Air in hydraulic system Pull trigger and hold retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button ...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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