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EK622PLT and EK622PLX Battery-powered Crimping Tools

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

9

LCD Screen

This tool has an LCD screen, which displays informa-

tion about the tool. Turn on the screen by inserting the 

battery and jogging the tool. If there are any problems 

with the tool, an error code appears.

Error Code Meaning

 1

Overcurrent fuse

 2

Overcurrent comparator

 3

Overheated circuit board

 4

Overheated battery

 5

Battery empty; operation stops

 6

Faulty crimp; complete cycle

 7

Faulty crimp; incomplete cycle

 8

Low battery

 9

Battery empty; tool won’t run

10

Real-time clock battery low

11

Tool deactivated

12

Service necessary

13

Real-time clock not found

14

Bluetooth

®

 unit not found

15
16

Pressure sensor not found

17

Burst pressure exceeded

18

Battery temperature too low

If there is no error code, cycle through the various 

 displays using the left and right buttons on either side of 

the screen. There are seven displays in total. 

Display Information Shown

1

Bluetooth

®

 status, battery charge, current 

pressure, max. pressure

2

Firmware, available firmware update, 

serial number

3

Current user. Press and hold both buttons to 

change user, select with right button, and confirm 

by jogging the tool.

4
5
6

Cycles until next service

7

Since manufacturing: operating hours, capacity, 

number of cycles

Summary of Contents for GREENLEE GATOR EK622PLX

Page 1: ...lee Textron Inc 3 17 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com Serial Number EK622PLX GATOR Battery powered Crimping Tool ...

Page 2: ...e information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Note For body worn operation this device has been tested and meets the FCC RF exposure guidelines for an uncontrolled environment The maximum reported SAR value is 0 08 mW g Purpose of this Manual This manual is intended to familiarize all personnel with the safe o...

Page 3: ...nt Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Fa...

Page 4: ...soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do not place the battery into a...

Page 5: ...ce 6 tons 53 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Crimping Capacities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger 1 W type Die Detents 2 Die Release Buttons 3 Locking Flange 4 Trigger 5 Battery 6 LCD Screen 7 LED Work Light white 8 ...

Page 6: ...used in damp or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied...

Page 7: ... 6 Preparing Cable Follow the lug manufacturer s instructions for appropri ate cable strip length Crimping Direction evenly spaced First Compression Crimping Direction SIDE A evenly spaced Crimping Direction SIDE B evenly spaced First Compression SIDE A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the c...

Page 8: ...ow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600 03093 600 kcmil Green Connector Selection Tool Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson Blac...

Page 9: ...ery 9 Battery empty tool won t run 10 Real time clock battery low 11 Tool deactivated 12 Service necessary 13 Real time clock not found 14 Bluetooth unit not found 15 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven display...

Page 10: ...way from the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rot...

Page 11: ...will not complete a cycle Oil level low Contact Greenlee customer service at 800 435 0786 for warranty service or repair Air in hydraulic system Pull trigger and hold retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button ...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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