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Hand Crimp Tool for Solder Right In-Board Terminals 

Doc No: ATS-6382732HM 

Release Date: 08-05-14 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 08-05-14 

INSULATION CRIMP 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

CONDUCTOR 

CRIMP HEIGHT 

SEAM 

CUT-OFF TAB 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63827-3270

 

Hand Crimp Tool 

Order No. 63827-3200

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning  

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Easy handling due to outstanding force ratio 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: Solder Right In-Board Terminals, 22-24AWG. 
 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

UL1007 Wire is Recommended 

Strip Length 

IPC/WHMA-A620 (1) 

Terminal 

AWG 

mm 

In. 

mm 

In. 

mm 

In. 

172677 

172677-0100 

22-24 

1.30 – 1.65  0.051 – 0.065  1.40 – 1.60  0.055 – 0.062  5.1 – 5.4  0.20 – 0.21 

(1)

 

To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

TYPE 4A 

Summary of Contents for 63827-3200

Page 1: ...dling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products Solder Right In Board Terminals 22 24AWG...

Page 2: ...information on crimping and crimp testing 6 Molex does not certify crimp hand tools OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Preparing Terminals for Crimping The terminals must be cut from the reel as shown See Figure 2 The carrier strip hole is used to assist in load...

Page 3: ... from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Pull Test Procedure Pull testing is to be done with no influence from the insulation crimp Pull testing can be done by the following steps 1...

Page 4: ...f this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool CAUTION Molex crimp s...

Page 5: ... Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 3270 63816 0000 Hand Crimp Frame Short N A N A 3 63816 0050 Hand Crimp Frame Long N A N A 3 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 4 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 4 63816 0100 Air Power Tool 63816 0700 Air ...

Page 6: ...EASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 6 2 5 1 M4 X 20mm LONG BHCS 2 PARTS LIST Item Order Number Description Quantity 1 63827 3270 Modular Crimp Head 1 Ref 2 63816 0000 Hand Crimp Frame Short 1 Ref 3 63827 3275 Locator Plate 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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