Textron Greenlee G3 Tugger Instruction Manual Download Page 11 | Manualshive

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G3 Tugger

®

System

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

11

Boom Setup

(cont’d)

Typical Setup for a Side Pull

Typical Setup for an Up Pull

Typical Setup for a Down Pull

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Summary of Contents for Greenlee G3 Tugger

Page 1: ...d and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com 52063472 REV 3 2013 Greenlee Textron Inc 8 13 G3 Tugger System ...

Page 2: ...fications are nominal and may change as design improvements occur Greenlee Textron Inc shall not be liable for damages resulting from misapplication or misuse of its products Tugger is a registered trademark of Textron Innovations Inc Registered The color green for cable pulling equipment is a registered trademark of Textron Innovations Inc KEEP THIS MANUAL Table of Contents Description 2 Safety 2...

Page 3: ...es jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not o...

Page 4: ...e to observe this warning will result in severe injury or death Do not operate the cable puller in a hazardous environment Hazards include flammable liquids and gases Failure to observe this warning will result in severe injury or death Electric shock hazard Disconnect the cable puller from the power source before servicing Failure to observe this warning could result in severe injury or death Att...

Page 5: ...t off fingers Failure to observe this warning could result in severe injury or death Keep hands away from the capstan Rope at the capstan can crush a hand Failure to observe this warning could result in severe injury or death Do not wrap rope around hands arms waist or other body parts Do not stand in spent coils or tailed rope Hold rope so that it may be released quickly Failure to observe this w...

Page 6: ...n using this tool Failure to wear eye protection could result in severe eye injury from flying debris Grounding Instructions Electric shock hazard Do not modify the plug provided with the tool Connect this tool to a grounded receptacle on a 15 amp GFCI protected circuit Failure to observe these warnings could result in severe injury or death This tool must be grounded In the event of a malfunc tio...

Page 7: ...g Pull Detent Pin 3 Handle 4 Clamp Assembly 5 Sheave 6 Detent Pin 7 Top Extension Boom Tube 8 Mid Extension Boom Tube 9 Ring Pull Detent Pin 10 Motor Adapter Assembly 11 Hitch Clip 12 Motor Assembly 13 Power Cord 14 Motor 15 Circuit Breaker and Switch 16 Dolly Base Assembly 17 Two Speed Capstan 18 Motor Attachment 19 Right Angle Sheave 1 10 11 12 13 14 15 18 19 7 8 17 16 9 2 3 6 5 4 ...

Page 8: ... High Speed 4 wraps Pulling Rope 1 2 double braided composite rope 10 000 lb average breaking strength Planning the Pull Pull in a direction that will require the lowest amount of pulling force Plan several shorter pulls rather than fewer longer pulls Locate the puller as close to the end of the conduit as possible to minimize the amount of exposed rope under tension Place each component so that t...

Page 9: ... sion and top extension boom tubes as shown in Figure 3 Make sure all the ring pull detent pins engage with the other tubes 4 Slide the nose unit into the top extension boom tube using the ring pull detent pin 5 Finally attach the motor assembly unit to the motor adapter assembly as shown in Figure 5 using two clevis pins to lock it in place Tip Lay the entire assembly on the ground to make it eas...

Page 10: ...nduit and lock it in place with long detent pin 3 Butt nose up against conduit threads and conduit locking nut Place clamping plate inside of conduit and tighten knurled nut Take lock nut off temporar ily for more thread engagement if needed 4 If the conduit is free standing or without threads position the nose so that the conduit will butt up against the flats of the clamping plate ...

Page 11: ...Tugger System Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11 Boom Setup cont d Typical Setup for a Side Pull Typical Setup for an Up Pull Typical Setup for a Down Pull ...

Page 12: ...to the correct height 5 Make sure the ring pull detent pins 2 3 are engaged with the boom tubes Lowering the Boom 1 Hold the boom tube with one hand Be aware of the weight 2 Lift up the boom tube slightly and pull out the ring pull detent pin 3 Move the boom tube to the correct height while pulling the ring pull detent pin DO NOT allow the boom tube to drop freely 4 When the correct height is reac...

Page 13: ...e locked in place by a detent pin set located between the sheave and the end of the boom tube receptacle To pivot squeeze the grips on the detent pins fully inward Squeeze Grips Make sure the detent pins on both sides are fully retracted before trying to pivot Release the grips when the desired pivot angle is reached and pivot slightly more to allow both detents to engage in the closest holes When...

Page 14: ...ed High Speed When ready to start pulling cable use only a few wraps of rope on the capstan at first Using too many wraps will reduce your ability to control the rope on the capstan Use the right angle sheave to position yourself so you are not in line with the high tension rope in case it the cable or the connector breaks Turn on the puller and gradually apply a tailing force to the free end of t...

Page 15: ...lways replace the entire chain including the connecting link as a whole unit Lubrication Lubricate the drive chains after every 40 hours of operation Lubricate between the chain plates from the inside of the loop with any high quality chain lube or an 80W 90W gear oil Adjustment Loosen the 4 screws securing the motor Push the motor away from the capstan while retightening the motor screws Capstan ...

Page 16: ...sembly 1 2 52066725 Tube extension top weldment painted 1 3 52066726 Tube extension middle assembly 1 4 52066727 Motor adapter assembly 1 5 Dolly base assembly 1 6 Motor assembly 1 7 Clip hitch pin 3 8 Pin clevis 3 52066173 Dolly assembly kit includes 5 7 1 8 1 52066174 Motor assembly kit includes 6 7 2 8 2 Key Part No Description Qty G3 Tugger Cable Pulling System ...

Page 17: ...de 1 8 Detent black oxide 2 9 Grip detent 0 187 4 10 Pin clevis ø 1 2 x 4 2 11 Spring compression 177 ID x 329 OD x 1 410 1 420 L 1 Key Part No Description Qty Key Part No Description Qty Key Part No Description Qty Mobile Carriage Head Assembly 3 2 1 13 1 3 4 5 6 9 8 15 14 10 16 17 18 2 11 12 7 12 Grip 2 13 52066741 Sheave 2 14 Rollpin 187 x 2 00 2 15 Clip hitch pin ø 12 x 2 56 2 16 Plunger 3 17 ...

Page 18: ...m Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 18 15 6 7 8 9 11 10 17 24 16 13 12 18 14 21 20 19 1 2 23 4 5 3 22 25 ILLUSTRATIONS AND PARTS LISTS cont d Motor Assembly Illustration ...

Page 19: ...Washer thrust 2 Key Part No Description Qty Key Part No Description Qty 17 Washer flat 1 00 x 1 50 x 031 fiber 1 18 Screw cap 1 4 20 x 625 hex hd 4 19 Screw cap 1 4 20 x 500 skt hd 1 20 Ring retaining 500 Truarc 5100 EX 1 21 Pawl 1 22 Spring torsion 1 23 Screw slftpg phll hd 10 16 x 250 6 24 Washer shim ø 5 ID x ø 75 OD x 031 2 25 Nut hex 1 4 20 1 52066182 Motor guard assembly kit includes 2 3 23 ...

Page 20: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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