Textron E-Z-GO Cushman TITAN 36V HD, Owner'S Manual

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SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
6
LABELS AND PICTOGRAMS
29165G01
This vehicle is designed and constructed for OFF-ROAD USE ONLY.
Do not use this vehicle on any public roadway where automobiles
or other motor vehicles are present. Such use can be hazardous to
the operator and other drivers, passengers or bystanders.
Failure to follow this warning can cause severe
personal injury or death.
29165G01
4115473
FIRE DAMAGE MAY OCCUR TO WIRES
AND ELECTRICAL COMPONENTS IF
VEHICLE IS TOWED. REMOVE MOTOR
LEAD CONNECTIONS IF VEHICLE IS
TO BE TOWED.
4115473
CAUTION
825394
NOTICE
THIS VEHICLE IS EQUIPPED WITH A
THROTTLE-SOLENOID INTERLOCK SYSTEM.
IN CASE OF POWER INTERRUPTION,
RELEASE AND REAPPLY THROTTLE.
(SEE OWNER’S MANUAL)
825394
606003
606003
Open door
WARNING
Do NOT
drive with
door open
Latch door
before driving
Close door
P
630651
MAX
25%
630651
WARNING
Read the manual
Keep entire body
inside vehicle.
Turn key OFF
Set parking brake
before leaving
vehicle
Use caution in
inclement weather
Do not operate
under influence of
drugs or alcohol
Do not drive
on highway
Turn key to ON
Select Forward
direction
Press accelerator
to start movement
Cross slope
25% MAX
Turn key to ON
Select Reverse
warning indicator
will sound
Press accelerator
to start movement
MAX ramp grade
25% or 14°
1-1 HW FAILSAFE Vehicle will not run Check motor wiring, replace controller
1-2 THROTTLE FAULT 1
Vehicle will not run Check pedal box adjustment, connections,
replace ITS
1-3 SPEED SENSOR FAULT Vehicle runs slowly Check speed sensor connection, and wiring,
replace sensor if required
1-4 HPD
Vehicle will not run
Release and reapply pedal. Check pedal
box, linkage, switch and key switch
1-5 MOTOR STALL Vehicle stopped Remove mechanical blockage
2-1 LOW BATTERY VOLTAGEVehicle performance reducedCharge batteries, replace bad batteries
2-2 OVERVOLTAGE Regen performance reduced Check that battery voltage is less than 60 VDC
2-3 THERMAL CUTBACK Vehicle performance reducedAllow controller to cool
2-4 MAIN DRIVER ON Vehicle runs slowly Solenoid driver defective, replace controller
2-5 VDD FAULT Vehicle will not run Replace controller
3-1 MAIN DRIVER OFF
Solenoid does not close Replace controller
3-2 MAIN WELDED Vehicle runs slowly Verify solenoid welded, replace solenoid
3-3 PRECHARGE FAULT
Vehicle will not run Check for additional electronics attached to
B+, replace controller
3-4 FIELD MISSING Solenoid closes, vehicle will
not run Check wiring.
Replace power harness and motor if required.
3-5 FIELD OVERCURRENT Vehicle will not run
Field windings or power harness shorted.
Verify, replace motor if necessary.
4-1 CURRENT SENSE FAULT Vehicle will not run Replace controller
4-3 M- FAULT
Vehicle will not run Check M- wiring and repair, replace controller
4-4 AUX CONT DNC Vehicle will not run Replace controller
4-5 WELDED AUX CONT
Vehicle runs slowly Replace controller
5-1 EEPROM FAILSAFE Vehicle will not run Replace controller
5-2 MAIN COIL OPEN
Vehicle will not run Check coil connections/wiring.
Replace solenoid if necessary
5-3 MAIN CONT DNC Vehicle will not run Check all solenoid wiring.
Replace solenoid if necessary
5-5 MISSING CONTACTOR Vehicle stops Check all solenoid wiring.
Replace solenoid if necessary
Code Fault Code Symptoms Corrective Action
P/N 73398-G01
‹
The LED will flash a diagnostic fault code when a fault is detected
‹
Some faults may only be detected by operating the vehicle with the rear
of the vehicle raised and supported on safety stands
‹
Always turn the 'RUN TOW/MAINTENANCE' switch (located in the
battery compartment) to the 'TOW/MAINTENANCE' position before
performing any repairs or maintenance to the vehicle
‹
Select 'RUN' before returning the vehicle to service
DIAGNOSTIC FAULT CODES
73398G01
630650
WARNING
Read the
manual
DO NOT
short across
battery terminals
WARNING
Explosive
NO
Sparks
NO
Smoking
WARNING
Corrosive