probst VM-301-KJ-GREENLINE Operating Instructions Manual Download

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51500024

Operating Instructions

Translation of original operating instructions

Installation Machine VM-301-KJ-GREENLINE

VM-301-KJ-GREENLINE

Summary of Contents for VM-301-KJ-GREENLINE

Page 1: ...51500024 V2 GB Operating Instructions Translation of original operating instructions Installation Machine VM 301 KJ GREENLINE VM 301 KJ GREENLINE...

Page 2: ...anleitung in Landessprache falls die bersetzung nicht durch den H ndler Importeur organisiert werden kann Please note that the product may not be used put into operation without these operating instru...

Page 3: ...a 16 4 Operation 17 4 1 Charging the Lithium Ion Batteries 17 4 2 Daily checks 18 4 2 1 Open cover 18 4 2 2 hydraulic oil check 19 4 2 2 1 Refill hydraulic oil 19 4 2 2 1 1 Folding the driver s seat d...

Page 4: ...7 1 maintenance 35 7 1 1 Mechanical 35 7 1 2 Electrics 36 7 1 3 Fuse assignment dash panel 37 7 1 4 Hydraulic 38 7 2 Lubrication plan 40 7 3 Trouble shooting 42 7 4 Repairs 42 7 5 Safety procedures 4...

Page 5: ...ompatibility The following standards and technical specifications were used DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN...

Page 6: ...se 2 2 Definition skilled worker specialist Only skilled workers or specialists is it allowed to carry out the installation maintenance and repair work on these device Skilled workers or specialists m...

Page 7: ...r hands Risk of injury to the hands 29040838 60 x30 mm Warning of electric voltage 2904 0397 31 x 27 mm Warning of battery acid 2904 0551 31 x 27 mm Danger Keep distance to the machine 2904 0756 64 x...

Page 8: ...FORMATIONS Symbol Meaning Order No Size Max 600 kg 1 320 lbs VM 301 Maximum weight paver load 320 kg 710 lbs with counterbalance 380 kg 840 lbs 2904 0616 40 x 160 mm Max 650 kg 1 430 lbs VM 301 K Maxi...

Page 9: ...nd release of load Horn reset button reset button for releasing the seat switch Reset button for driving must be pressed each time the laying machine is started or the driving was stopped due to the d...

Page 10: ...safety regulations of the following parts Protective clothing Safety gloves Safety shoes 2 6 Accident prevention The workplace has to be covered for unauthorized persons especially children Take care...

Page 11: ...machine Unrecognisable information signs such as regulatory or prohibition signs must be replaced 2 7 2 Hydraulic Check all hydraulic hoses and connection for tightness before every operation Only exp...

Page 12: ...r to avoid unintentional activation of the controls The operation of the laying machine is generally only permitted under optimum visibility conditions and enough lighting e g daylight By retrofitting...

Page 13: ...al for forward and reverse travel or the control pedal for up and down movement of the boom spring back Otherwise there will be pressure surges in the forward and return lines The laying material may...

Page 14: ...using third party attachment equipment on the Probst installation machine the relevant safety regulations and the technically necessary prerequisites performance data of the respective attachment must...

Page 15: ...material VM RFW reversing alarm VM 301 Exterior mirror retrofit kit Mounting for light and or mirror only needed once Additional weight for increasing the load capacity by 60 kg 1 Windscreen washer s...

Page 16: ...General 15 43 51500024 V2 GB 3 2 Survey and construction...

Page 17: ...ghting radio etc 12 V Battery technology basic version 2x lithium ion battery 48 V each 105 Ah total 210 Ah Charging technology 2x on board chargers 48V 50 A total 100 A Charging time at 230 V mains 0...

Page 18: ...to charge the two lithium ion batteries with 230 V Charging time approx 4 6 h from 0 to 100 charging capacity with 440 V Charging time approx 2 3 h from 0 to 100 charging capacity After the start the...

Page 19: ...gether Connection with CanConsolle or S S HW SW Before putting the installation machine into operation the safety regulations must be observed and the maintenance work carried out To ensure safe and t...

Page 20: ...1 Refill hydraulic oil The installation machine must be placed on an absolutely level surface To top up the hydraulic oil the hydraulic ram of the boom must be completely retracted or the boom must be...

Page 21: ...pwards with both hands and slowly fold it to the left in the direction of travel 4 2 3 Windscreen wiper water control windscreen washer system optional Open the cover as described in chapter Opening t...

Page 22: ...switch The reset button and driving the machine only works when the driver is seated in the driver s seat Signal lamp handbrake When the handbrake is applied the red LED on the upper left of the valve...

Page 23: ...aining running time in h mm Depending on the average consumption until a residual battery capacity of of 20 is reached Driving speed in km h distance travelled in km total Operating hours time from ig...

Page 24: ...to zero 0 and the calculation restarts from this point in time Settings and display of the average consumption Here additionally the display for which period of time the consumption was calculated an...

Page 25: ...ed within this time The start key can only be removed in position 0 Press the reset button button for horn The horn sounds once to warn people in the vicinity that the machine is about to start drivin...

Page 26: ...ck layer as far as possible extremely careful and slow slow walking pace driving style is required abrupt braking by changing the direction of travel with the foot pedals is prohibited Otherwise there...

Page 27: ...ards Machine moves forward Tilt the accelerator pedal backwards Machine reverses Forward reverse travel with the accelerator pedal The accelerator pedal must not only be operated with the tips of the...

Page 28: ...rm and horizontal ground as well as for longer distances and straight rides without load In addition the longer braking distance at this speed level and the faster reduction of battery capacity compar...

Page 29: ...m suction plate on the load stone plate Move the boom arm upwards with the left foot pedal Fig B Move the load stone slab carefully to its destination Lower the load stone slab with lifting pedal Fig...

Page 30: ...Operation 29 43 51500024 V2 GB 4 7 4 Ventilation Heating Ventilation 3 stage cold air and warm air by additional actuation of the switch for heating Switch for heating...

Page 31: ...its are available for the hydraulic supply 1 HVZ main clamping connection yellow marking 3 HVZ side clamping connection red marking 5 Connections for hydraulic rotary head 2 HVZ main clamping connecti...

Page 32: ...of the maximum width and the maximum weight of the installation machine The different track widths of the laying machine front and rear must always be observed The maximum angle of the ramps of 18 32...

Page 33: ...ng transport two lashing lugs are fitted to the front and rear of the installation machine for securing Remove the safety splint 1 Remove bolt 2 Turn the tension rod 3 onto the plate 4 so that the hol...

Page 34: ...o not allow the machine or parts of the suspension system to collide with other objects All safety regulations for working with lifting equipment must be strictly observed 5 3 Towing the installation...

Page 35: ...aning with a high pressure cleaner or water in the area of the cover is prohibited Danger of short circuit electric shock to the electronic components in the switch box and lithium ion batteries Furth...

Page 36: ...1 1 Mechanical SERVICE INTERVAL Maintenance work First inspection after 25 operating hours Control and tighten all screws and connections The implementation is only allowed by an expert All 50 operati...

Page 37: ...ecessary replace it only qualified personal Opening the control cabinet and replacing the fuses 48 V must ONLY be carried out by an authorised electrician Likewise all work on the electrical system re...

Page 38: ...B 7 1 3 Fuse assignment dash panel Working hydraulics LED signal lamp handbrake locked Electric fan hydraulic oil cooling Windscreen wiper Rotating beacon Headlights Relay box Safety package Seat swit...

Page 39: ...tion The implementation is only allowed by an expert All 50 operating hours Tighten all hydraulic connections Check the hydraulic system for leaks Check the hydraulic oil filter clean it if necessary...

Page 40: ...eeze 22 Check the antifreeze in the windscreen wiper water before each frost period 26 Check the hydraulic hoses for leaks tighten connections 27 Check the function of the instruments and controls 28...

Page 41: ...Maintenance and care 40 43 51500024 V2 GB 7 2 Lubrication plan...

Page 42: ...Maintenance and care 41 43 51500024 V2 GB...

Page 43: ...heck oil level System is running but machine is not running Handbrake is applied Releasing the handbrake 7 4 Repairs Only persons with the appropriate knowledge and ability are allowed to repair the d...

Page 44: ...imit WLL is the maximum load which can be handled with the device Do not exceed this carrying capacity working load limit WLL If you use the device in combination with other lifting equipment Crane ch...

Page 45: ......

Page 46: ...gsstrom Output current 50 A 100 A Ausgangsspannung Output voltage 48 V Schutzart Protection IP 54 IP 65 Differentialachse Differential axle Leistung Output 8 kW Spannung Voltage 48 V Stromaufnahme Cur...

Page 47: ......

Page 48: ...Lithium ion batteries Part number AA006302 Product name Double module system 14s36p CHANGE TRACKING Version Modified on from Responsibility Change description scope 1V0 03 08 2018 HAM Release 1V1 23...

Page 49: ...1 3 2_ON 13 6 1 4 3_SHUTDOWN 13 6 1 5 4_CHARGE 13 6 1 6 5_DRIVE 13 6 2 1 Charging behavior with CAN compatible charger 13 6 2 2 Charging behavior with non CAN capable charger 14 6 2 3 Driving behavio...

Page 50: ...mplex algorithms that adapt exactly to the cell behavior the BMS provides an extremely precise determination of the state of charge or a high degree of precision with regard to range prediction The ex...

Page 51: ...storage system includes the following components lithium ion modules o Number2 Modules o System interconnection 7s36p Number of temperature sensors 4 Electrical heating functionYes Separating device...

Page 52: ...orage 20 C to 50 C Ambient temperature Operating1 20 C to 50 C Discharge temperature range battery module 1 20 C to 59 C Charging temperature range battery module 1 0 C to 45 C Air humidity max 60 non...

Page 53: ...Alone Increase in performance Number of systems 1 2 Voltage range of the battery system 37 8 V 58 8 V Nominal voltage 25 2 V Capacity 104 Ah 208 Ah 5 200 Wh 10 400 Wh Recommended discharge depth 15 t...

Page 54: ...perature in C I_Unload I_Load Table 4 shows the electrical characteristics of the battery electronics Designation Value BMS Supply voltage Battery voltage UBat BMS supply current Pin 1 and 2 100 mA Qu...

Page 55: ...ing the system must be switched off 5 3 1 Power connector Designation Manufactu rer Battery page Opposite side Peculiarity Connector APP 940 BK SB175A grey 940 BK SB175A grey Service contact APP 1383...

Page 56: ...System supply input for the electronics To activate the system this must be switched potential free with Pin A System On Out C n c D CAN Shield Connection for CAN shielding E CAN High Connection to ve...

Page 57: ...the stand alone is shown in Figure 2 If several battery systems are to be connected in parallel the communication must be wired according to Figure 3 In the parallel operation variant the first batte...

Page 58: ...connector of the third parallel battery system and so on The termination plug of the last parallel battery system maximum 4 is connected to the supplied termination for parallel operation Figure 3 sho...

Page 59: ...l This can lead to the destruction of the CAN electronics Other CAN devices installed in the application must be referenced to the same potential as the battery CAN or be galvanically isolated via an...

Page 60: ...Acoustic signal transmitter not active Via the corresponding CAN control signals it is possible to switch to ON ERROR or DRIVE mode as soon as the charger is disconnected In the event of a fatal fault...

Page 61: ...and is calculated using a stored linear function 6 2 2 Charging behavior with non CAN capable charger If no CAN capable charger is used the BMS automatically switches to charging mode if the BMS detec...

Page 62: ...scharge protection is active The charger must be connected and active before the deep discharge protection is bridged If charging is not possible when the deep discharge protection is active and or a...

Page 63: ...rs in the system are designed for a certain continuous current If this continuous load is exceeded the temperature of the circuit breaker rises sharply Above a certain limit temperature the performanc...

Page 64: ...worst case a system alone must deliver the required power 2 Performance optimization The overall system is always operated together with all individual systems As soon as one system has an error and s...

Page 65: ...As soon as this system is unloaded again the next single system or compound is activated and unloaded 4 The systems that accept the same SoC and voltage are connected in parallel if there is no load...

Page 66: ...harge states It is best to carry out parallelization via the charging mode Parallelisation in charging mode is not possible because the final charge SoC is below the maximum charge SoC of one or more...

Page 67: ...313 313 313 313 W Total width 325 325 325 325 325 a Distance rear first screw on point 135 103 75 125 115 125 b Distance between screw on points 50 50 50 65 50 c Distance between screw on surfaces 122...

Page 68: ...between screw on points in width 313 313 W Total width 325 325 a Distance rear first screw on point 135 103 75 b Distance between screw on points 50 50 c Distance between screw on surfaces 122 5 d Wi...

Page 69: ......

Page 70: ...anic electrolyte principally involves ester carbonate 5 25 casing Aluminum iron aluminum lamiated plastic 1 30 2 2 Usage of Li Ion Cells from SANYO safety data sheet in the attachment Description Subs...

Page 71: ...fire within seven days of this test Passed the conducted test are in accordance with ADR 2011 section 38 3 and were performed by the cell manuacturer 4 Potential hazards from Li Ion cells and modules...

Page 72: ...e carbon bioxide and fluorine can develop p Extinguishing agent Water CO2 extinguisher dry powder or fire extinguishing foam p Protective equip self contained breathing apparatus wear sealed protectiv...

Page 73: ...d survaillance of exposure personal protective equipment p With appropriate use no particular safty measures or protective equipment is necessary p Under surveilance of general notes no potential haza...

Page 74: ...bH Since October 1st 1998 mandatory redemption for batteries exist To depollute properly the STIFTUNG GEMEINSAMES R CKNAHMESYSTEM BATTERIEN GRS was installed Modules of each kind cannot be discharged...

Page 75: ...49 7144 3309 50 info probst handling com 71729 Erdmannhausen Germany Operator _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ De...

Page 76: ...fkleber On each battery one Sticker 29040397 Erstellt Created 22 01 2020 Simon Swen Zuletzt ge ndert Last changed Einige der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pict...

Page 77: ...en Zuletzt ge ndert Last changed Einige der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device Blatt Sheet 2 4 Zeichnungsstand V1 2...

Page 78: ...der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device Blatt Sheet 3 4 Zeichnungsstand V1 Typenschild 29040450 29040666 29040056 R...

Page 79: ...t changed Einige der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device Blatt Sheet 4 4 Zeichnungsstand V1 29040836 59040716 290407...

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