TESTO 350 Maritime V2 Instruction Manual Download Page 92 | Manualshive

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7 Maintaining the product

92

2.

Unlock the two lateral clip locks of the condensate pump and

pull off the pump head.

3.

Pull the inlet and outlet hoses off the sockets on the meas. box.

4.

Loosen the motor on the condensate pump (short anti-

clockwise turn).

5.

Take the motor of the condensate pump out of the bracket.

6.

Loosen the plug connector, remove the motor.

7.

Push on the plug connector of the new motor.

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Summary of Contents for 350 Maritime V2

Page 1: ...testo 350 Flue gas analyzer Instruction manual...

Page 2: ...2...

Page 3: ...resolution 14 3 2 5 Accuracy and response time 15 3 2 6 Measurement range extension for individual slot option 17 3 2 7 Fresh air valve option 18 3 2 8 Other instrument data 19 4 Product description 2...

Page 4: ...2 6 Calling up a function 41 5 2 7 Entering values 41 5 2 8 Printing saving data 42 5 2 9 Search for meas boxes 43 5 2 10 Confirming an error message 43 5 2 11 Switching off 43 5 3 Folders Locations...

Page 5: ...e Gas m s Flue Gas p Program for all meas boxes Flue Gas before after catalyst 73 6 2 3 2 Draught Measurement 75 6 2 3 3 Smoke number HCT 76 6 2 3 4 Gas rating 76 6 2 3 5 Oil flow rate 77 6 3 Analog o...

Page 6: ...nsate pump 90 7 11 4 Replacing the motor of the condensate pump 91 7 12 Replacing the filtration non woven in the gas cooler 93 7 13 Recommended maintenance cycles 94 8 Tips and assistance 95 8 1 Ques...

Page 7: ...ent to hand so that you can refer to it when necessary Hand this documentation on to any subsequent users of the product Warnings Always pay attention to information that is marked by the following wa...

Page 8: ...nd repair work on this instrument that is described in the documentation Follow the prescribed steps exactly Use only original spare parts from Testo Any further or additional work must only be carrie...

Page 9: ...limit when measuring HC LEL of natural gas 5 0 50 000 ppm LEL of propane 21 0 21 000 ppm LEL of butane 1 5 18 000 ppm For products with Bluetooth optional Changes or modifications that have been made...

Page 10: ...ids wide open and protecting the unaffected eye Remove contact lenses wherever possible Skin contact Remove the injured person s contaminated clothing ensuring self protection Rinse affected skin area...

Page 11: ...s Measurements on gas turbines stationary industrial engines testo 350 must not be used for continuous measurements as a safety alarm device to measure combustion gases before the actual combustion pr...

Page 12: ...a EE Finland FI France FR Greece GR Ireland IE Italy IT Latvia LV Lithuania LT Luxembourg LU Malta MT Netherlands NL Austria AT Poland PL Portugal PT Romania RO Sweden SE Slovakia SK Slovenia SI Spain...

Page 13: ...out brouillage radio lectrique subi m me si le brouillage est susceptible d en compromettre le fonctionnement FCC Warnings Information from the FCC Federal Communications Commission For your own safet...

Page 14: ...y with the emission limits Warning This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this d...

Page 15: ...al pressure 1 40 40hPa 0 01hPa Differential pressure 2 200 200hPa 0 1hPa NTC permanently installed 20 to 50 C 0 1 C Abs Press optionally when IR sensor is installed 600 1150hPa 1hPa Flow velocity 0 40...

Page 16: ...reading rest of range 40s t90 SO2 5ppm 0 99ppm 5 of reading 100 1999ppm 10 of reading rest of range 30s t90 H2S 2ppm 0 39 9ppm 5 of reading rest of range 35s t90 CO2 IR 0 3Vol 1 of reading 0 25Vol 0...

Page 17: ...of reading 1 ppm COlow H2 comp 0 20000ppm 2 of reading 0 1ppm SO2 0 200000ppm 2 of reading 1 ppm NOlow 0 12000ppm 2 of reading 0 1ppm NO 0 160000ppm 2 of reading 1 ppm CxHy 4 5 Natural gas 100 40000p...

Page 18: ...ppm 5 of reading 100 0hPa NOlow 300 1500ppm 5 of reading 150 0hPa NO 1500 20000ppm 5 of reading 100 0hPa H2S 200 1500ppm 5 of reading 100 0hPa CxHy 8 9 The reading does not appear in the display CO2 I...

Page 19: ...n IP40 Control unit Feature Values Power supply Li ion rech batt Meas box Mains adapter Battery charge time 7h via mains adapter 14h via CAN interface Rech batt service life approx 5h display switched...

Page 20: ...as overpressure max 50hPa Underpressure max 300hPa Pump volumetric flow rate 1 l min controlled standard litre 0 1l min Hose length max 16 2m corresponds to five probe hose extensions Diluting gas Fre...

Page 21: ...t description 4 1 Control Unit 4 1 1 Overview 1 IrDA interface 2 Switch On Off 3 Magnetic holder on rear WARNING Magnetic field May be harmful to those with pacemakers Keep a minimum distance of 15 cm...

Page 22: ...ters or credit cards 4 Display 5 Keyboard 6 Contact bar for meas box on rear 7 Interfaces USB 2 0 charger Testo Data bus 4 1 2 Keyboard Key Functions Switch measuring instrument on off OK Example Func...

Page 23: ...tion to the analyzer unit Grey background white symbol Bluetooth off Blue background green symbol Bluetooth connection to meas box up and running Battery operation Indication of remaining capacity of...

Page 24: ...on of selected folder location selected fuel chosen application status of power supply and remaining rech batt capacity valid for meas box symbols like for display of Control Unit see above set diluti...

Page 25: ...ss Printer Select printer enter print text Bluetooth option Bluetooth on off Language Set instrument language Country version Set country version Password protection Change password Data bus Display o...

Page 26: ...4 Product description 26 4 2 Meas box 4 2 1 Overview 1 Condensate trap and condensate container...

Page 27: ...display shows the operating status of the meas box Display Status green permanent meas box switched on Operating status red flashing meas box switched on Rech batt operation residual rech batt capacit...

Page 28: ...C option 10 Covering cap gas channel access only for servicing purposes Plugged in covering cap Position must not be changed 11 Pressure ports p and p 12 Testo Data bus 4 2 4 Functions instrument opti...

Page 29: ...preparation by means of reduced and constant measuring gas dew point temperature for higher measuring accuracy Fresh air valve for overall dilution x5 to measure high flue gas values 4 2 5 Menu guida...

Page 30: ...splay brightness Printer Select printer enter print text Bluetooth Bluetooth on off Language Set instrument language Country version Set country version fuels display variables calculation formulas Pa...

Page 31: ...ption 31 4 2 6 Modular flue gas probe 1 Removable filter chamber with window and particle filter 2 Probe handle 3 Connecting cable 4 Connector plug for measuring instrument 5 Probe module lock release...

Page 32: ...ill be lost 5 2 1 1 Recharging the rech batt of the Control Unit The rech batt can only be charged at an ambient temperature of 0 35 C If the rech batt had been completely discharged the charging time...

Page 33: ...only be charged at an ambient temperature of 0 35 C If the rech batt has been discharged completely the charging time at room temperature is approx 6h The meas box is switched off Connect mains cable...

Page 34: ...age input DC Cable with battery terminals and adapter for connection to meas box required 0554 1337 accessory If the meas box is switched off the rech batt charging process will start automatically Ba...

Page 35: ...al voltage supply 5 12 V Occupying the trigger input with supply via instrument voltage 12 V In case of supply via instrument voltage the flue gas analyser can only be started via the trigger input fr...

Page 36: ...king unlocking buttons noticeably clicks into place two times To protect the display e g during transport the Control Unit can also be inserted with the back facing up however in this case there is no...

Page 37: ...r meas box with meas box can be connected to a bus system using the Testo Data bus cable Prior to commissioning a bus system the bus address bus rate application and measuring location must be configu...

Page 38: ...be displayed at a time or only one meas box can be activated respectively This is accomplished by selecting the meas box see Search for meas boxes page 43 If several meas boxes are connected to a note...

Page 39: ...n the Data bus system The bus system must have a defined electrical termination see below Electrical termination of the bus system The Data bus system is linear in structure The Control Unit or the Te...

Page 40: ...puter is no longer supported for Windows XP 5 2 5 Switching on Before switching on Connect all system components Connect all required probes sensors Connect all system components to the electric power...

Page 41: ...e meas box 5 2 6 Calling up a function 1 Select function The chosen function appears in a frame 2 Confirm selection OK The chosen function is opened 5 2 7 Entering values Some functions require values...

Page 42: ...after the cursor Select ABC or Del Delete character in front of cursor Select ABC or 3 Repeat steps 1 and 2 as required 4 Save the entry Select Finished Finished 5 2 8 Printing saving data Printing a...

Page 43: ...ed automatically several meas boxes found The available meas boxes are displayed for selection An existing Bluetooth connection is disconnected by selecting a new meas box from the selection field 5 2...

Page 44: ...locations per folder and detailed view display of all locations per folder Overview or Details Activating a location Select the location OK The location is activated and the menu Measurement Type is o...

Page 45: ...r accuracy the values can be adjusted to the actual ambient conditions If a CO2 IR module is installed the absolute pressure value measured there will automatically be used Barometric pressure The inp...

Page 46: ...inalise the entry Finished Other folder options Edit Folder Make changes to an existing folder Copy Folder Make a copy of an existing folder Delete Folder Delete an existing folder including the locat...

Page 47: ...d 1 Choose the desired record from the detailed view 2 Data Options Options Delete All Records The readings of all locations will be deleted Options Copy All Records The readings of all locations will...

Page 48: ...plastic cap 0193 0039 comes with the flue gas probe 1 Gas path check OK 2 Place the plastic cap on the tip of the flue gas probe so that the openings are completely covered The pump flow is displayed...

Page 49: ...irst steps 49 5 5 4 Instrument information Device information OK Information is displayed The fill level of the condensate trap is only displayed if the condensate trap is plugged onto the analyzer un...

Page 50: ...Dilution only available via tab Meas Box and with the measurement range extension option Option dilution for single slot with selectable dilution factors With active dilution the measuring gas for th...

Page 51: ...on 1ppm with factor 10 resolution 10ppm Calling up the function Device settings OK Dilution OK 1 Single slot Change 2 Set the dilution factor 3 Confirm the entry OK Option Without dilution Press Witho...

Page 52: ...r in the reading display in the saved measurement records and on the record printouts Readings not listed in the reading display are not recorded or stored either Before carrying out measurements set...

Page 53: ...value and is used to compensate the cross sensitivity Air ratio Smoke number Mean smoke number Oil deposits Oil deposits yes no Ratio Poison index Vel Flow velocity Volume flow Volume flow Dew Pt Flue...

Page 54: ...ete line Delete the selected line Options Factory setting Reset the readings display to factory setting 6 1 2 3 Units only available via Meas Box tab The units used for parameters in configuration men...

Page 55: ...down Auto Off and switching off of the display light in battery operation can be set Calling up the function Device settings OK Power Options OK Making settings 1 Select function or parameter Change...

Page 56: ...er is activated and the menu Printer is opened Setting the print text 1 Print text OK 2 Select function Edit 3 Enter values Next 4 Save the entry Finished 6 1 2 8 Bluetooth This menu is only available...

Page 57: ...es that can be activated Please make sure that the correct country version has been set By changing the country version the bases of calculation and thus the displayed measurement parameters fuels fue...

Page 58: ...be activated deactivated the password can be changed To deactivate the password protection change the password to 0000 factory setting Calling up the function Instrument Settings OK Password Protecti...

Page 59: ...system page 36 Bus rate See Connection using a Data bus cable accessory part to a bus system page 36 6 1 3 Fuels The fuel can be selected Fuel specific coefficients such as O2 ref CO2 max and SO2 max...

Page 60: ...2 addition value can be set The setting of the NO2 addition value can be password protected see Password protection page 58 Calling up the function Sensor settings OK NO2 addition Change Possibly Ente...

Page 61: ...ors H2S NO NO2 CO2 IR CxHy CO SO2 The sensor protection is activated if the threshold is exceeded the measuring gas is diluted If the threshold is exceeded again the system will be shut down To deacti...

Page 62: ...an the set thresholds for the sensor protection The function of to dilute all x5 is automatically deactivated If the instrument is fitted with an CxHy sensor it should be switched off before test gas...

Page 63: ...lect the parameter OK 2 Change Enter the test gas concentration nominal value 3 Apply test gas to the sensor 4 Start calibration Start 5 Once the actual value is stable apply the nominal value i e adj...

Page 64: ...stability time Meas val admis is automatically started Meas val admis ends automatically 5 Next 6 Enter the nominal gradient value Change OK 7 Start stability time Start Stability time 300s 8 Start me...

Page 65: ...djustment data and the sensor status of the individual sensors The condition of the sensor is checked every time the sensor is adjusted The graph view shows the last 25 adjustments Call up function Se...

Page 66: ...lve If not a measuring program with normal flue gas measurement will be added instead of the program Flue Gas before after cat A program Flue Gas before after cat without fresh air valve does not show...

Page 67: ...program is started at any time the function key automatically changes to the stop function Time Start of measurement at a pre programmed time External signal Trigger signal to control the start of mea...

Page 68: ...cycle Rinse time Enter the rinse time see Recommendation for emission measurements over an extended period of time page 102 The measurement program always begins with a rinse phase duration 30 sec Mea...

Page 69: ...ure probe is connected the combustion air temperature is measured continuously via this probe Following the zeroing phase the currently measured temperature is displayed as the flue gas temperature FT...

Page 70: ...he furnace system to be measured Assign the required measurement parameters and units to a display field in the measurement view Activate the location to which the readings are to be assigned Make sur...

Page 71: ...gas probe Turn the probe to align the thermocouple so that it is freely exposed to the flue gas flow Align the flue gas probe in the flue gas duct so that the tip is in the hot spot area of the highe...

Page 72: ...his meas box to be used for Before cat If the meas box used for measurement Before cat is not equipped with the option measurement range extension the device will recommend to install this option If t...

Page 73: ...n before and after the catalyst For this flue gas menu two measuring boxes are required which are linked via the Test Data bus The readings of both meas boxes are displayed parallel in the display of...

Page 74: ...is not available during a measurement The gas sensors are zeroed Options Number of lines Change the number of measuring values per display page Options Show Graphic The readings are displayed in form...

Page 75: ...record Options Print The readings from a record are printed Options Measurement view This function is not available during a measurement The configure measurement view menu is opened Options Folders T...

Page 76: ...chosen fuel is an oil 1 Select parameter Change 2 Enter data or values Next or OK Enter the heat carrier temperature HCT Heat carrier Change Enter value OK Options Options Reset values The entered val...

Page 77: ...the parameters Oil Flow of the oil nozzle and Oil pressure no effect on calculation Change 2 Enter values and partly OK The calculated oil burner capacity in kW is displayed Options Options Print The...

Page 78: ...The LED of the analogue output unit lights green when the power supply is correct Each individual output channel is thereby assigned to a measuring channel the range of the respective measurement chan...

Page 79: ...d ground loops In both channels the positive output is connected to the ground connection of the recorder The interfaces work correctly Calling up the function Analog outputs OK Configuration of analo...

Page 80: ...rech batt pack 0515 5039 When inserting the rech batt pack make sure that the leads do not get kinked or squeezed 3 Connect the connector of the new rech batt pack to the slot and lay the rech batt p...

Page 81: ...be enabled see Section 6 1 4 Sensor settings When changing the sensor the current switch off threshold values are only preserved if the analyzer unit is not disconnected from the rechargeable battery...

Page 82: ...6 Remove the defective sensor bridge from the slot NO NOlow sensors Remove the auxiliary circuit board Remove the additional circuit boards of the new sensors just before the installation Do not allo...

Page 83: ...CO2 IR NO2 H2S CO COlow NO NOlow SO2 4 O2 5 CO COlow NO NOlow SO2 CxHy 6 CO COlow NO NOlow SO2 CxHy 7 Install new sensor new bridge in the slot 8 Plug the hose connectors on the sensor bridge 9 Insert...

Page 84: ...off 3 Loosen the bow from the sensor and take it out of the bracket see Changing retrofitting sensors page 81 4 Pull the hose connectors off the sensor 5 Remove the sensor from the slot 6 Remove the...

Page 85: ...s with pre filter the pre filter can be replaced Due to heavy dust loads the probe preliminary filter should be checked regularly for contamination Clean or replace the preliminary filter if the flow...

Page 86: ...ed off using a tube without any external air being carried along The filling level of the condensate trap can be read from the markings Emptying the condensate trap condensate container The condensate...

Page 87: ...t with a cloth and close the condensate outlet 5 Plug the condensate trap condensate container on the meas box 7 10 Checking replacing the dirt filter Checking the dirt filter Check the dirt filter of...

Page 88: ...er and replace it with a new one 0554 3381 3 Attach the filter cover and lock by turning it clockwise The rib on the filter cover must be parallel to the handle 7 11 Cleaning replacing the pump The me...

Page 89: ...l the gas pump upwards out of the gas measuring block 2 Pull the inlet and outlet hoses off the sockets on the pump head 3 Loosen the plug connectors and remove the main gas pump 4 Loosen the 4 fasten...

Page 90: ...meter is not reset The difference between the current operating hour reading and the operating hours from the last pump change serve as an indicator for the next pump change 1 Pull the gas pump upwar...

Page 91: ...length 25mm and outlet hose length 31mm of the new pump onto the connecting sockets of the meas box 5 Push the pump onto the motor shaft until the clip locks engage Make sure that the tubes are not pi...

Page 92: ...f the pump head 3 Pull the inlet and outlet hoses off the sockets on the meas box 4 Loosen the motor on the condensate pump short anti clockwise turn 5 Take the motor of the condensate pump out of the...

Page 93: ...mp onto the motor shaft until the clip locks engage Make sure that the hoses are not pinched or constrained 12 Attach cover 7 12 Replacing the filtration non woven in the gas cooler The filtration non...

Page 94: ...box 7 13 Recommended maintenance cycles Component Service life Remedy Main gas pump 2500h Renew the pump Special main gas pump for long term measurement 10000h Renew the pump Rinsing delivery pump 25...

Page 95: ...in Dilution Gas flow rate in dilution path too high too low Please contact your local dealer or the Testo Customer Service O2 sensor exhausted Replace the O2 sensor Signal too high Signal of indicate...

Page 96: ...t and outlet hoses mixed up by mistake Push the inlet and outlet hoses correctly over the sockets on the pump head Slow to establish a connection or slow data transfer between PC notebook and testo 35...

Page 97: ...ue gas probe 335mm incl probe stop thermocouple NiCr Ni TI Tmax 1000 C 2 2m tube 0600 8764 Flue gas probe 700mm incl probe stop thermocouple NiCr Ni TI Tmax 1000 C 2 2m tube 0600 8765 Flue gas probe 3...

Page 98: ...e 750mm including temperature measurement and heat protection plate 0635 2042 Connection hose silicone length 5 m maximum load capacity 700 hPa mbar 0554 0440 Sensors spare Description Article no O2 0...

Page 99: ...Tube cartridge condensate pump 0440 0013 Motor for condensate pump 0238 0001 Rinsing feed pump for diluting gas 0239 0014 Main pump standard 0239 0031 Special main gas pump for long term measurement 0...

Page 100: ...t fully charged this will affect the firmware update The flue gas analyser must then be sent in to Testo Service Once the instrument software has been updated the descriptions in the operating instruc...

Page 101: ...p the button depressed The status display flashes alternately green and red 5 Release the button 6 Plug the connecting cable Art No 0449 0073 into the USB port on the meas box then connect it to the P...

Page 102: ...ir and start flue gas measurement Measure ment paramet er Concentrat ion ppm Recomm ended measure ment period min Recommen ded rinse time min Recommen ded calibration cycle in months Filter service li...

Page 103: ...90 60 30 15 10 10 5 5 5 10 10 10 20 40 3 3 3 3 3 1 1 approx 200 000ppmh H2S 10 20 50 100 200 300 40 30 20 10 5 5 5 5 10 10 10 20 2 2 2 2 2 2 CxHy Pellistor no rinsing cycles required as long as the f...

Page 104: ...H2 low 010 010 010 0 NO 0 010 w 11 6 12 0 NO low 0 010 5 12 0 NO2 0 0 2 20 12 SO2 5 12 0 110 12 010 SO2 low 5 12 0 110 12 010 CxHy 35 10 010 010 010 0 H2S 2 12 15 12 20 12 20 12 Target gas Cross gas H...

Page 105: ...2 015 0 0 0 0 CO H2 low 015 0 0 0 0 NO 0 0 0 0 0 NO low 0 0 0 0 0 NO2 0 100 0 0 0 SO2 3 80 010 30 0 SO2 low 3 80 010 30 0 CxHy 130 16 no data no data no data 0 H2S 0 10 0 0 0 15 after H2 compensation...

Page 106: ...0970 3511 en 05_GB...

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