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TESI  s.r.l.  DECLINE  ANY  RESPONSIBILITY  IN  CASE
OF  DAMAGES  TO  EITHER  PEOPLE  OR  THINGS  DUE
TO  INOBSERVANCE  OF  THE  DIRECTIVES  AND  IN-
STRUCTIONS  CONTAINED  IN  THIS  MANUAL  OR  IN
THE  INTEGRATIVE  DOCUMENTS  JOINTLY  DELIV-
ERED  WITH  THE  COMPONENTS  POSSIBLY  COM-
PLETING  THE  PORTABLE  HIGH-ENERGY  IGNITER

–

XE18PB06.

Publication No 01022009

PORTABLE HIGH-ENERGY IGNITER MODEL XE18PB06

TESI s.r.l.

Via Piave, 20/11

20080 Vermezzo - Milano - Italy

http://www.tesigroup.com

e-mail: [email protected]

Reserved property. Reproduction, even partial, forbidden without written authorization issued by TESI s.r.l.

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Summary of Contents for XE18PB06

Page 1: ...Via Piave 20 11 20080 Vermezzo Milano ITALY Tel 003902 9440501 Fax 003902 9449087 http www tesigroup com e mail info tesigroup com ...

Page 2: ...1 00 February 2009 CHAPTER 2 From 2 1 to 2 3 00 February 2009 CHAPTER 3 From 3 1 to 3 5 00 February 2009 CHAPTER 4 From 4 1 to 4 6 00 February 2009 CHAPTER 5 From 5 1 to 5 3 00 February 2009 CHAPTER 6 From 6 1 to 6 3 00 February 2009 CHAPTER 7 From 7 1 to 7 6 00 February 2009 CHAPTER 8 From 8 1 to 8 1 00 February 2009 CHAPTER 9 From 9 1 to 9 1 00 February 2009 ...

Page 3: ...2 PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 ...

Page 4: ...PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 3 INDEX REVISIONS REVISION DESCRIPTION 01 02 03 04 05 06 07 ...

Page 5: ...4 PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 ...

Page 6: ... 10 PERSONNEL TRAINING 15 1 11 CUSTOMER SERVICE 16 1 11 1 AFTER SALES TECHNICAL SERVICE 17 1 11 2 SPARE PARTS 17 2 GENERAL TECHNICAL INFORMATION 19 2 1 FOREWORD 20 2 1 1 USE DESTINATION 20 2 1 2 OPERATOR 20 2 1 3 WORK ENVIRONMENT 20 2 1 4 ENVIRONMENTAL REQUIREMENTS 20 2 1 5 NOISE EMISSION 20 2 2 GENERAL DESCRIPTION 21 2 2 1 PORTABLE HIGH ENERGY IGNITIER 22 2 2 1 1 DISCHARGE CIRCUIT 23 2 2 1 2 RECH...

Page 7: ... DISMANTLING 37 5 INSTALLATION 39 5 1 GENERAL 40 5 2 REMOVAL OF PROTECTIVE PACKING AND GETTINGS STARTED 40 5 3 INSTALLATION OF IGNITION DEVICE 40 5 3 1 CONNECTING THE BATTERY 40 5 3 2 ELECTRICAL CONNECTION BETWEEN POWER AND IGNITOR 41 6 USE 43 6 1 GENERAL 44 6 2 COMMAND AND CONTROL 44 6 2 1 GENERAL 44 6 2 2 CONTROL PANEL 44 6 3 USE 45 6 3 1 POSITIONING OF IGNITION IN THE BURNER 45 6 3 2 UNIT IGNIT...

Page 8: ...PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 7 7 6 4 REPLACING OF THE SPARK GAP 55 8 DIAGNOSTICS 57 8 1 GENERAL 58 8 1 1 RISK OF MALFUNCTION 58 9 OPTIONAL ACCESSORIES 61 9 1 GENERAL 62 ...

Page 9: ...8 PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 ...

Page 10: ... jointly want to thank you for having preferred TESI s r l and to congratulate you on the choice you made by purchasing your new portable high energy igniter you provided yourself with a product characterized by excellent performances high efficiency and reliability ...

Page 11: ... an official document issued by TESI s r l and represents an integral part of the portable high energy igniter XE18PB06 It is countermarked by a publication number No reported on the third coversheet allowing an easy identification traceability of the manual itself as well as any later reference to it All the information contained in this manual were updated to its publication date TESI s r l have...

Page 12: ...cific technical knowledge is required for using the Portable High Energy Igniter XE18PB06 on fully safe conditions 1 5 USE OF THIS MANUAL NOTE This manual must be carefully preserved for the whole lifespan of the Portable High Energy Igniters XE18PB06 Should the High Energy Igniters XE18PB06 be sold the manual shall be delivered to the new owner together with the unit itself The manual is subdivid...

Page 13: ...adequacy of the old manuals and therefore the user can ask for the last revision of the manual itself or for any technical information by directly contacting TESI s r l The revisions which TESI s r l will possibly transmit to the owner of the portable high energy igniter XE18PB06 shall be annexed to this manual TESI s r l will be glad to accept any possible suggestions made by the user purposed to...

Page 14: ...nce cleaning repairing and transporting the machine MAN MACHINE INTERACTION any situation in which an operator interacts with the machine in any of the operative phases and in any moment of the machine lifespan RESIDUAL DANGER a danger which couldn t be possibly either eliminated or sufficiently reduced in the machine designing phase SAFETY COMPONENTS the components used for protecting the operato...

Page 15: ...s contained in this manual can t possibly foresee some particular situations which could occur during the different working phases 1 9 2 PERSONNEL QUALIFICATION All the operations relevant to the portable high energy igniter XE18PB06 from the maintenance up to its final elimination require the presence of personnel with an adequate training level in order to reduce to the minimum the risks due to ...

Page 16: ... and respective position on the portable high energy igniter XE18PB06 Table 1 1 Safety stickers SYMBOL DESCRIPTION POSITION ON THE PORTABLE HIGH ENERGY IGNITER Dangerous electric voltage On the front cover of the device Grounding point NOTE As far as the safety stickers relevant to the personal safety means are concerned observe those foreseen by the yard and or by the relevant rules in force in t...

Page 17: ...ice the new parts TESI s r l reserve to themselves the right of requesting that the portable high energy igniter XE18PB06 or a part of it is transferred for repair to their own factory or to other factories of their choice keeping the relevant transport costs charged to the Customer and without that this last one can oppose to the machine getting transferred to the TESI s r l or advance any damage...

Page 18: ...nyway still be necessary to ask for the intervention of the TESI s r l After Sales Technical Service technicians The intervention request shall be formulated to TESI s r l by using either the references here following reported or those present on the identification plate fastened to the portable high energy igniter XE18PB06 TESI s r l Via Piave 20 11 20080 Vermezzo Milano Italy Phone 39 02 9440501...

Page 19: ...ing not original spare parts not only causes the warranty loss but also exonerates TESI s r l from any responsibility When ordering any spare parts always specify the following data portable high energy igniter XE18PB06 type Serial number Year of manufacture ...

Page 20: ...PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 19 2 GENERAL TECHNICAL INFORMATION ...

Page 21: ...TION Both positioning and using the portable high energy igniter XE18PB06 in potentially explosive environments are forbidden The portable high energy igniter XE18PB06 can operate in any work environment in the yard activity field exception made for those explosive environments in which an explosion proof protection is required 2 1 4 ENVIRONMENTAL REQUIREMENTS The portable high energy igniter XE18...

Page 22: ...high energy igniter XE18PB06 consist of five main components as here following indicated 1 Portable high energy igniter a 2 Connection cable b 3 Ignition lance c 4 spark tip d 5 Charge cable e a Portable high energy igniter b Connection cable c Ignition lance d Spark tip e Charge Cable ...

Page 23: ... screwed on a ventilation hole The plug has to be removed while charging the battery On the left side is installed a round connector for the charge cable used for the battery recharge process On the top side together with the lifting handle the following devices are installed 1 A green light which indicates the presence of voltage during charging 2 A multicolor LED indicator lights which is provid...

Page 24: ...ING Pay attention when connecting capacitor wires the capacitor terminals are not insulated WARNING The capacitors may remain charged even when the device is not in use and after it has been opened The capacitor is located inside the main box 2 2 2 IGNITION LANCE CONNECTION CABLE WARNING The use of the unit with a faulty cable may be dangerous for the operator CAUTION A faulty or not well maintain...

Page 25: ...of the spark tip is 760 1000 C 1400 1831 F continuous peak The following accessories are also available for the ignition lance 1 sliding flange to adjust the spark tip position into the burner chamber 2 Rubber grip 150mm long inserted on the ignition lance 3 Angled handle installed at the end of the ignition lance 1 Sliding stop flange 2 Rubber grip 3 Angled handle 2 2 4 CHARGE CABLE A charge cabl...

Page 26: ...r consumption 60 W High energy Igniter duty cycle not continuous cycle max duty 33 for example 10seconds working 20second rest MAX continuous working 120 seconds 2 3 3 PACKINGS DIMENSIONS AND WEIGHT The standard packaging is made of two packages one cardboard box containing High energy Igniter connecting cable and charge cable and a second cardboard box containing the ignition lance By request we ...

Page 27: ...26 PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 ...

Page 28: ...PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 27 3 SAFETY RULES Any working machine can represent a potential danger ...

Page 29: ...at the operator complies the safety rules and instructions related to the worksite in which it operates If a warning message can t be fully understood ask TESI s r l for the relevant explanations For safety purposes it is anyway not sufficient to carefully observe the safety warnings for the whole utilization time of the High Energy Igniter it is necessary to foresee all the possible dangers and t...

Page 30: ...ce commands DO NOT leave the device cover opened during normal use as dangerously reduces the degree of protection Periodically check the efficiency of the commands and indicators installed on the device In case of an EMERGENCY immediately stop any operation on the ignition device and follow all the safety procedures which might be needed In case of fire a suitable extinguisher has to be used acco...

Page 31: ...rly insulated they cannot be used for different purpose or in a different way of what is specified in this manual The High Energy Igniter should only be connected with the cables connectors specially designed and supplied from TESI s r l PROHBITION Do not insert objects or fingers in the connectors they could be energized CAUTION The connectors must be always clean If necessary clean the inner par...

Page 32: ... cases the voltage value causes the passage of high currents through the human body In case of a short circuit provoked for example by a metal tool some sparkling could arise causing burns In those cases try by every mean to cut out the current before touching the victim Shouldn t this be possible remember that any other attempt is highly dangerous also for the rescuer consequently the rescue atte...

Page 33: ...rations make sure that the ignition device is on safety conditions When it is necessary to intervene on the ignition device in order to execute any maintenance operation the maintenance technician shall ascertain to operate by a good visibility by possibly using external illuminat ing equipments in order to prevent any possible risk of getting hurt because of the scarce visibility The maintenance ...

Page 34: ...paints near the O Rings and the gaskets Some gaskets or oil seals may contain elastomeric material like Viton Fluorel and Technoflon The elas tomeric materials exposed to high temperature can produce highly corrosive acids WARNING The acids produced from elastomeric materials subjected to high temperatures can cause serious scalds The new components kept at ambient temperature can be handled witho...

Page 35: ... during the entire cycle the ignition device is equipped with accessories handles and grips that allow you to grab and use it safely during operation 3 5 2 ELECTRICAL SYSTEM The electrical system has been designed in order to prevent if used within the temperature range of 20 C to 50 C and recharged within the range of 0 C to 40 C any risk due to electric power as defined by the Machinery Directiv...

Page 36: ...PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 35 4 PACKING RECEPTION STORAGE AND DISMANTLING ...

Page 37: ...ckaging 4 4 RECEIVING CONTROL Upon receipt immediately check the integrity of the packaging if any If there is external damage open the package and remove the ignition device and check its status while also match the data plate see Figure 1 with those specified in the delivery note and order confirmation If you are experiencing damage to the irregularities in the provision immediately TESI s r l a...

Page 38: ...ld NOT leave for long periods the ignition device placed directly on the ground but to interpose between it and the floor beams of wood or insulating material 4 6 DISMANTLING The ignition device has no time limit except that derived from excessive wear caused by excessive use Dismantling no major problems The ignition device may be removed and after separation of different materials that compose i...

Page 39: ...38 PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 ...

Page 40: ...PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 39 5 INSTALLATION ...

Page 41: ...o avoid problems so depending on the type of packaging used should be followed in the following 1 remove polythene bubble from the ignition device 2 open the wooden box and remove the fasteners that secure the ignition device optional only on the packaging NOTE In the presence of special packaging you must keep it throughout the lifetime of the ignition device to reuse later in the case handling 5...

Page 42: ...o coaxial threaded connectors The male connector cable must be used towards the outlet of the housing panel The female connector of the cable must be used to ignition lance DANGER The link between feeder and igniter via the supplied cable must be made before the commissioning of the ignition device being sure not to press the power button during the operation Male connector Female connector ...

Page 43: ...42 PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 ...

Page 44: ...PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 43 6 USE ...

Page 45: ...isted in Chapter 2 and Chapter 5 WARNING Should there by any discrepancies between the operation described in this Chapter and actual operation of the ignition device please contact TESI s r l for clarification WARNING TESI s r l not liable for damage to the ignition device or its parts if they are not complied with the instructions in this manual 6 2 COMMAND AND CONTROL 6 2 1 GENERAL In this para...

Page 46: ...n of main igniters High power discharge also allows easy ignition of liquid fuels Not affected by the presence of moisture or deposits that can stain the surface of the electrode The combination of mechanical and electrical generation of spark makes self cleaning the surface of the spark ignition electrode 6 3 1 POSITIONING OF IGNITION IN THE BURNER Before operating the spark button should place t...

Page 47: ...120 seconds Sparking Reached this threshold the device should stop for a period of at least 5 minutes to allow cooling During the operation check the color of multicolored led placed at the top of the housing near the handle support The color indicates the remaining battery and warns you when it is necessary start the recharging cycle ...

Page 48: ...PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 47 7 MAINTENANCE ...

Page 49: ...portant to perform routine maintenance and preventative as described in this Chapter 7 3 CUSTOMER SERVICE The TESI s r l want to fully satisfy its customers therefore in the event of any problems please contact her In order to obtain a valid service please a Please specify your name address and telephone number b State the model and serial number of the ignition device c Give the date of purchase ...

Page 50: ...e 7 5 3 4 Checking the state of the surface of the tip In anticipation of a future use 7 5 4 7 5 1 CONTROL CONNECTOR ON THE DEVICE DANGER Before any operation make sure the charging cable is unplugged and battery is disconnected PROHIBITION When cleaning never operate the ignition button Visually inspect the connectors on the left and right panels are clean there are no signs of damage and that th...

Page 51: ...geable 7 5 4 STATE CONTROL OF THE TIP SURFACE WARNING Before any operation make sure the charging cable is unplugged and battery is disconnected PROHIBITION When cleaning never operate the ignition button Before using the device you must check the status of the top surface of the spark tip In particular check the integrity of the black ring made of sintered semiconductor material placed between th...

Page 52: ...r during these operations therefore it is strongly recommended to perform the procedure described above in order to avoid serious and unpleasant trouble DANGER Before connecting an electrical component carefully study the electrical circuit a bad connection can cause injury or damage This may be done only by qualified personnel In this section describes the corrective maintenance operated by a qua...

Page 53: ...he 4 screws 2 Loosen the screws on the inner plate of the housing disconnect the battery and disconnect terminals and internal connections of the connectors panel 3 Remove inner plate with all components and remove the 4 nuts on the back that secure the electronic board NOTE Acting on the electronic board only after you have noted and written down all connections to be restored b Installation Inst...

Page 54: ...cket holding the battery removing the retaining screws 3 Disconnect faston connectors from positive and negative battery terminals b Installation Install a new battery proceeding in the opposite direction to the procedures described in previous paragraphs and paying attention to correctly connect the positive and negative poles of the battery to the respective faston connectors marked with a red w...

Page 55: ...onnected and capacitor discharged a Remove 1 Open the front cover by unscrewing the 4 screws see figure Replacing the Battery 2 Disconnect the faston connectors from the capacitor mounted 3 Unscrew the nut on the bottom of the capacitor that attaches to the support bracket b Installation 1 Replace the capacitor with one having the same features and perform in reverse previous transactions Faston F...

Page 56: ...a Remove 1 Open the front cover by unscrewing the 4 screws see figure Replacing the Battery 2 Acting as possible with insulated pliers remove the spark gap from the contacts snap on the electronic board b Installation 1 Replace the spark gap with one having the same features and run in reverse previous transactions Spark gap warning Do not touch with bare hands Use isolated pliers for the extracti...

Page 57: ...56 PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 ...

Page 58: ...PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 57 8 DIAGNOSTICS ...

Page 59: ...correct assembly on device d Capacitor failure d Check the status of the capacitor using multimeter and check that the two terminals of the capacitor are shorted together With a multimeter suitable check capacity of the capacitor 4Μf e Malfunction of the spark gap e Since is not possible check its status with any tool try to replace it with another new one f Malfunction of the main electronic boar...

Page 60: ... all the previous possible anomalies replace the card and send the complete failure TESI srl for repairs and checks During operation the spark rate is reduced significantly a The battery is low or almost a Check the color of the led on the top panel during the operation of the Device If the color of the LED was orange or red to recharge the battery using the cable provided ...

Page 61: ...60 PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 ...

Page 62: ...PORTABLE HIGH ENERGY IGNITER XE18PB06 Rev 00 61 9 OPTIONAL ACCESSORIES ...

Page 63: ...e if requested by the customer for the portable Device XE18Pb06 model are as follows 1 Aluminum sliding and adjustable stop flange 2 Rubber easy grip L 150mm to be mounted axially on the ignition lance 3 Metal and rubber made 90 handle to be mounted on the ignition lance close to the cable fitting ...

Page 64: ...Rev 00 63 4 Metal made 90 handle with built in remote spark push button came with suitable connection cable 5 Mounting bracket to fix the ignition lance in working position 6 Stainless steel fitting NPT M sliding on the ignition lance made ...

Page 65: ...ev 00 7 Teflon protection spark button cover 8 Sliding adjustable micro switch to prevent accidental operation when the device is not properly positioned in the burner come with suitable connection cable 9 Shoulder belt for hand free transport ...

Page 66: ...TIVE DOCUMENTS JOINTLY DELIV ERED WITH THE COMPONENTS POSSIBLY COM PLETING THE PORTABLE HIGH ENERGY IGNITER XE18PB06 Publication No 01022009 PORTABLE HIGH ENERGY IGNITER MODEL XE18PB06 TESI s r l Via Piave 20 11 20080 Vermezzo Milano Italy http www tesigroup com e mail info tesigroup com Reservedproperty Reproduction evenpartial forbiddenwithoutwrittenauthorizationissuedbyTESIs r l ...

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