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9. 

Loaded Boom Angles at specified boom lengths give only an approximation of 
the Load Radius.  The Boom Angle before loading should be greater to account 
for boom deflection increasing the Load Radius as the load is lifted. 

 

OPERATION  

10. 

Read and understand all warnings and instructional notes. 

11. 

Do not tip the machine to determine allowable lifting capacities. 

12. 

Loads may be lifted from: 

  The main boom head on the winch. 

  The rhino hook. 

  The fixed lug. 

  Either of the two sliding lugs on the boom.  

  A flyjib is also available to extend the maximum boom length 

  A “manbasket” can be pinned to the head of the boom.   

 
Always use the correct Rated Capacity chart for the lifting point in use, and the 
position of the counterweight.  Ensure the LMI is set to the correct duty.  
 

NOTE :   Written authorisation from Terex Australia Pty Ltd is required 

prior to the use of any attachment not specified in the manual. 

 

13. 

“Crane mode” can only be engaged when “low range” is selected.  Selecting 
“crane mode” will cause the front suspension lockouts to engage. 

14. 

Lifting from more than one lifting point simultaneously is neither intended nor 
approved.  

15. 

Handling of personnel from the boom is neither intended nor approved, except 
in a Terex Australia Pty Ltd supplied manbasket, correctly installed on the head 
of the boom, or other approved arrangement. 

16. 

When either the boom length or Load Radius or both are between values listed, 
the smallest load shown at either the next larger Load Radius or boom length 
shall be used, or the interpolated value shown on the LMI may be used. 

17. 

Side Loading of the machine and load swing out may cause structural failure or 
machine tip-over.  Side Loads may be generated by:  

  Lifting when not level. 

  Sudden acceleration or deceleration 

  Sudden movement when articulating with a load. 

  Dragging a load. 

  Pushing a load. 

  Wind forces on load and boom structure. 

 
18. 

It is safe to attempt to telescope any load within the limits of the Rated Capacity 
Manual.  The maximum load that may be telescoped is limited by hydraulic 
pressure, Loaded Boom Angle and powered boom sections lubrication. 

T139154-D

6

Summary of Contents for MAC 25-4 SL

Page 1: ...25t FRANNA Superlift Crane Ancillary Equipment Ancillary Equipment Brick Cage Materials Cage Sully box Pallet Forks Dog Box Machinery Head Hook...

Page 2: ...au MODEL MAC 25 4 SL RATED CAPACITY MANUAL Book Part Number T139154D HYDRAULIC MOBILE ARTICULATED PICK CARRY CRANE 25 tonne MAXIMUM RATED CAPACITY 16 6 tonne REAR AXLE WEIGHT Do not operate this crane...

Page 3: ...8 112 FRONT COUNTERWEIGHT OUTER LUG L2 19 201 REAR COUNTERWEIGHT WINCH 20 202 REAR COUNTERWEIGHT RHINO HOOK 21 205 REAR COUNTERWEIGHT FLYJIB 3m 0O OFFSET 22 206 REAR COUNTERWEIGHT FLYJIB 3m 12 5O OFFS...

Page 4: ...INE UNLESS YOU HAVE READ AND UNDERSTAND THE OPERATOR S MANUAL AND CRANE RATED CAPACITY MANUAL COPIES OF OPERATOR S MANUALS AND CRANE RATED CAPACITY MANUAL MAY BE OBTAINED FROM ATTACHMENT NOTICE WRITTE...

Page 5: ...ven configuration An audible warning sounds when rated capacity is approached and reached Pitch Angle The forward tilt of the crane the angle between the chassis of the front of the crane and true hor...

Page 6: ...d in this rated capacity manual and in the operators service and parts manuals furnished If these manuals are missing obtain replacements through Terex Australia Pty Ltd or their agents SET UP 4 Reduc...

Page 7: ...elected Selecting crane mode will cause the front suspension lockouts to engage 14 Lifting from more than one lifting point simultaneously is neither intended nor approved 15 Handling of personnel fro...

Page 8: ...y taking crane tilt and articulation into account 23 The maximum speed for pick carry operation is 0 4m s 1 44km h The transfer case shall be set to low range 24 Operation of this crane in excess of t...

Page 9: ...will increase if the load is suspended in the downhill position NOTE The MAC 25 crane must at no time be operated on a slope greater than 5 8 75 gradient In order to determine the slide slope of a pa...

Page 10: ...g a load in slope situations the tilt of the body will change as the weight of load is taken by the crane In most circumstances this change will be further derate the crane Hence in planning a lift it...

Page 11: ...i Rear 14 00 x 20 620 kPa 90 psi 620 kPa 90 psi COUNTERWEIGHT DETAILS Moveable Counterweight T139185 1280 kg SL counterweight PLMXF2019 2155 kg MAC 25 Axle Loads Axle loads for un laden crane boom ful...

Page 12: ...E N G T H m 1 10 20 30 40 50 60 65 10 HEIGHT m RADIUS m HOOK WILL NOT REACH GROUND WHEN BOOM HEAD IS IN THIS REGION IF THE FALLBLOCK IS REEVED ON 6 PARTS 1 4 FIXED LUG FALLBLOCK RETRACTED LUG 1 EXTEND...

Page 13: ...unterweight 1 101 122 Rear Counterweight 2 201 212 Rear SL counterweight 3 301 313 CHART RELATED INFORMATION Pitch and Roll angles Rated capacity values in the charts for the MAC 25 crane at 25o at 40...

Page 14: ...61 63 65 6 0 6600 5900 5750 5750 5750 5750 5750 5700 5700 5750 5850 5900 6000 6 0 6300 5600 5500 5500 5500 5450 5450 5450 5400 5500 5550 5650 5750 5850 5200 5050 5050 5050 5050 5050 5000 4900 4700 455...

Page 15: ...55 58 61 63 65 6 0 6450 5750 5650 5650 5650 5600 5600 5600 5600 5650 5700 5800 5900 6 0 6150 5500 5350 5350 5350 5350 5350 5300 5300 5350 5450 5500 5600 5700 5050 4950 4950 4950 4950 4900 4900 4900 4...

Page 16: ...4 26 32 37 41 44 47 52 55 58 61 65 6 0 5850 5700 5700 5700 5700 5700 5700 5650 5650 5650 5850 5900 5950 6 0 5600 5450 5450 5450 5450 5400 5400 5400 5350 5400 5550 5600 5650 5150 5050 5050 5050 5000 5...

Page 17: ...0 15 9 800 30 30 800 800 16 6 750 16 8 750 25 25 770 770 17 3 730 17 5 730 20 20 760 760 17 9 730 18 0 730 15 15 750 750 18 3 720 18 4 720 10 10 750 750 18 6 720 18 6 720 5 5 750 750 18 7 720 18 7 720...

Page 18: ...275 19150 13 8 275 2 0 17100 35 16 275 17400 14 7 275 2 2 15500 30 0 275 15 5 275 25 275 16 1 246 20 275 16 6 216 15 275 17 0 195 10 275 17 2 182 5 0 264 17 3 176 0 NOTE MANBASKET RATED CAPACITY INCLU...

Page 19: ...2 7 20 30 37 42 46 49 52 55 3 5 10600 10000 9850 9750 9600 9500 9400 9300 3 5 10100 9550 9400 9250 9150 9000 8900 8850 9400 8800 8700 8550 8450 8300 8200 8150 3 4 19 29 35 40 44 48 50 4 0 8800 8350 82...

Page 20: ...8650 8650 8650 8650 8650 8650 8650 8600 8600 8600 8300 8000 8050 8050 8050 8050 8050 8000 8000 8000 7900 7450 3 9 18 27 34 39 43 46 49 54 58 61 63 5 0 8100 7100 6900 6950 6950 6950 6950 6900 6900 6900...

Page 21: ...26 32 37 40 46 51 55 58 61 63 65 6 0 7550 6750 6600 6600 6600 6600 6550 6550 6550 6600 6700 6750 6850 6 0 7200 6450 6250 6250 6250 6250 6250 6250 6200 6300 6350 6450 6400 6650 5950 5800 5800 5800 5800...

Page 22: ...0 5800 5400 4 9 5 4 26 32 37 41 44 47 52 55 58 61 65 6 0 6850 6700 6700 6700 6650 6650 6650 6600 6600 6650 6800 6850 6850 6 0 6500 6350 6350 6350 6350 6350 6300 6300 6300 6300 6450 6550 6300 6050 5900...

Page 23: ...15 9 800 30 30 800 800 16 6 750 16 8 750 25 25 770 770 17 3 730 17 5 730 20 20 760 760 17 9 730 18 0 730 15 15 750 750 18 3 720 18 4 720 10 10 750 750 18 6 720 18 6 720 5 5 750 750 18 7 720 18 7 720...

Page 24: ...7 275 22050 13 8 275 2 0 19600 35 16 275 20100 14 7 275 2 2 17850 30 0 275 15 5 275 25 275 16 1 275 20 275 16 6 275 15 275 17 0 275 10 275 17 2 275 5 275 17 3 275 0 NOTE MANBASKET RATED CAPACITY INCLU...

Page 25: ...37 42 46 49 52 55 3 5 12350 11650 11500 11400 11250 11150 11050 10950 3 5 11750 11100 10950 10850 10700 10600 10500 10400 10900 10250 10150 10000 9900 9750 9650 9600 3 4 19 29 35 40 44 48 50 4 0 1030...

Page 26: ...10000 10050 10050 10050 10050 10000 10000 10000 10000 10000 10000 9650 9300 9300 9300 9300 9300 9300 9300 9300 8550 7900 7500 3 9 18 27 34 39 43 46 49 54 58 61 63 5 0 9450 8300 8050 8100 8100 8100 810...

Page 27: ...4 4 4 9 17 26 32 37 40 46 51 55 58 61 63 65 6 0 9150 8200 8000 8000 8000 8000 8000 7950 7950 8000 7800 7600 6950 6 0 8700 7800 7600 7600 7600 7600 7600 7550 7550 7550 7300 7100 6400 8000 7200 7000 700...

Page 28: ...7550 7000 6550 6200 5750 4 9 5 4 26 32 37 41 44 47 52 55 58 61 65 6 0 8300 8100 8100 8100 8100 8100 8050 8050 8050 7950 7500 7350 6850 6 0 7900 7700 7700 7700 7700 7700 7650 7650 7650 7500 7000 6850 6...

Page 29: ...7 800 15 9 800 30 30 800 800 16 6 750 16 8 750 25 25 770 770 17 3 730 17 5 730 20 20 760 760 17 9 730 18 0 730 15 15 750 750 18 3 720 18 4 720 10 10 750 750 18 6 720 18 6 720 5 5 750 750 18 7 720 18 7...

Page 30: ...19 7 275 22900 13 8 275 2 0 22050 35 15 6 275 21050 14 7 275 2 2 21050 30 0 275 15 5 275 25 275 16 1 275 20 275 16 6 275 15 275 17 0 275 10 275 17 2 275 5 275 17 3 275 0 NOTE MANBASKET RATED CAPACITY...

Page 31: ...49 52 55 3 5 14900 14100 13950 13800 13700 13600 13500 13400 3 5 14150 13400 13250 13150 13000 12900 12800 12700 13100 12350 12250 12100 11950 11850 11750 11400 3 4 19 29 35 40 44 48 50 4 0 12550 119...

Page 32: ...2050 12050 12050 12050 12050 12050 12050 12000 11400 10600 10150 11550 11100 11150 11150 11150 11150 11150 10950 9900 9050 8400 7950 3 9 18 27 34 39 43 46 49 54 58 61 63 5 0 11400 10050 9800 9800 9800...

Page 33: ...on the numbers shown below for all enquiries regarding Spare parts Product support Service Warranty Queensland 61 7 3868 9600 New South Wales 61 2 8788 4444 Victoria 61 3 9551 8644 Western Australia 6...

Page 34: ...30A 1 MODEL MAC 25 HEAD HOOK OPERATORS MANUAL Book Part Number T169030 A 12 tonne MAXIMUM RATED CAPACITY Do not use the Head Hook attachment unless you have read and understood the information in this...

Page 35: ...3 2 Head Hook Fitment 5 3 2 1 Configuration 1 0 20 5 3 2 2 Configuration 2 20 40 6 3 2 3 Configuration 3 40 55 6 3 3 Head Hook Arrangement 7 3 3 1 Using a Hook on the Head Hook 7 3 3 2 Using a Sheave...

Page 36: ...l safety messages that follow this symbol to avoid possible injury or death Where a risk exists for the operator or crane the following safety alert symbols will be used Danger is used for operation p...

Page 37: ...an area of low head room The head hook is adjustable and is designed for use with a hook or with a sheave with 2 falls The three configurations are achieved by pinning the head hook in different arra...

Page 38: ...connection point of the boom head let it hang until top and lower sections are ready to be joined 3 Slide the upper inner and outer sections of the head hook into each other fit one pin T167844 to co...

Page 39: ...030A 6 3 2 2 Configuration 2 20 40 Head Hook configuration 2 best for lifts between 20 40 3 2 3 Configuration 3 40 55 Head Hook configuration 3 best for lifts between 40 55 T167845 T167844 T167844 T16...

Page 40: ...e in place using the M6 button head screws NOTE Bushes are to protect the bores of the head hook for use with the sheave 2 Then fit a swivel hook and slide pin T167849 and secure with lynch pins Check...

Page 41: ...plates T168492 to both sides and secure with M16 threaded rod spring washers and hex nuts Tighten nuts up adequately while trying to keep equal lengths of threaded rod each side of the head hook 5 To...

Page 42: ...duty and should only be used as a basic guide Actual Load Front Axle Weight Rear Axle Weight Boom Tip Height Load Radius Boom Length 3 4 1 Procedure for Using a Hook with the Head Hook The LMI shall...

Page 43: ...g limit reduces by the Max set 4 Exit to Crane mode 5 Select Duty and confirm Duty 01 Fall Block 6 Select Parts of Line and set to 4 falls of rope 7 Set the winch to low speed 8 Begin operation utilis...

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