Terex Genie Superlift Contractor Operator'S Manual Download Page 2

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Operator's Manual

Second Edition • First Printing

Introduction

Genie Superlift Contractor

Part No. 1314196GT

Manufacturer:

Terex Global GmbH

Bleicheplatz 2

Schaffhausen, 8200

Switzerland

EU Authorized representative

Genie Industries B.V.

Boekerman 5

4751 XK OUD GASTEL

The Netherlands

UK Authorized representative

Genie UK Limited

The Maltings

Wharf Road

Grantham

NG31 6BH

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions ............. 6

General Safety ...................................................... 7

Personal Safety ................................................... 11

Work Area Safety ................................................ 12

Legend ................................................................ 16

Inspections .......................................................... 17

Operating Instructions ......................................... 28

Transport and Lifting Instructions ....................... 30

Load Capacity Charts ......................................... 31

Specifications ...................................................... 33

October

2022

Genie is a registered trademark of Terex South Dakota, Inc. in

the U.S.A. and many other countries.

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008

Summary of Contents for Genie Superlift Contractor

Page 1: ...Operator s Manual Serial Number Range Superlift Contractor with Maintenance Information Original Instructions Second Edition First Printing Part No 1314196GT Front Matter...

Page 2: ...m NG31 6BH UK Contents Introduction 1 Symbol and Hazard Pictorials Definitions 6 General Safety 7 Personal Safety 11 Work Area Safety 12 Legend 16 Inspections 17 Operating Instructions 28 Transport an...

Page 3: ...on the serial label Serial label Serial number stamped on chassis Intended Use and Familiarization Guide The intended use of this machine is to lift material Before operating the machine it s the oper...

Page 4: ...etin Distribution and Compliance Safety of product users is of paramount importance to Genie Various bulletins are used by Genie to communicate important safety and product information to dealers and...

Page 5: ...nt reporting Questions regarding product applications and safety Standards and regulatory compliance information Current owner updates such as changes in machine ownership or changes in your contact i...

Page 6: ...ion 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended You read understand and obey the manufacturer s instructions and safety rules safety...

Page 7: ...nce of an imminently hazardous situation which if not avoided will result in death or serious injury Orange used to indicate the presence of a potentially hazardous situation which if not avoided coul...

Page 8: ...Read the service manual Crush hazard No smoking Collision hazard Crush hazard Collision hazard Bodily injury hazard Electrocution hazard Tip over hazard Damaged machine Hazard Transport diagram Liftin...

Page 9: ...Second Edition First Printing Operator s Manual General Safety Part No 1314196GT Genie Superlift Contractor 7 General Safety 1 Australia models only...

Page 10: ...Operator s Manual Second Edition First Printing General Safety 8 Genie Superlift Contractor Part No 1314196GT 1 Standard Forks 3 Adjustable Forks 2 Boom...

Page 11: ...Second Edition First Printing Operator s Manual General Safety Part No 1314196GT Genie Superlift Contractor 9...

Page 12: ...Operator s Manual Second Edition First Printing General Safety 10 Genie Superlift Contractor Part No 1314196GT 1 Boom 3 Adjustment Forks 2 Standard Forks...

Page 13: ...Personal Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must c...

Page 14: ...300V to 50KV 10 ft 3 05 m 50KV to 200KV 15 ft 4 60 m 200KV to 350KV 20 ft 6 10 m 350KV to 500KV 25 ft 7 62 m 500KV to 750KV 35 ft 10 67 m 750KV to 1000KV 45 ft 13 72 m Allow for mast movement electric...

Page 15: ...lity in windy conditions Do not leave a load raised when windy conditions may occur unless the machine s are properly guywired Do not exceed the rated load capacity See Load Capacity Charts section Av...

Page 16: ...e Use proper lifting techniques to load the machine Bodily Injury Hazard Do not grasp the cable Damaged Machine Hazards Do not use a damaged or malfunctioning machine Do not use a machine with a worn...

Page 17: ...e locking the columns Do not lower the load unless the area below is clear of personnel and obstructions Maintain a firm grasp on the stabilizer when the lock plates are released The stabilizer will d...

Page 18: ...Forks 7 Load handling attachment retaining pin 8 Adjustable Forks 9 Snap pin 10 Boom 11 Shackle 12 Fork Extensions 13 Pipe Cradle 14 Leg swivel caster 15 Leg 16 Hold down bar 17 Leg retaining pin 18 S...

Page 19: ...inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maint...

Page 20: ...components Legs Stabilizers and latch plates if equipped Mast columns Exterior plastic shim for safety brake if equipped Carriage hold down bar Cable anchor Cable and pulleys Wheels and casters Load...

Page 21: ...5 Only use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the st...

Page 22: ...and lower the stabilizers until the casters are in full contact with the ground Be sure the stabilizers are locked in the down position 2 Remove the leg retainer pin and lower the leg to the down posi...

Page 23: ...lide each extension tube onto the forks 2 Adjust to the desired position and insert the retaining pins Standard Boom 1 Place the boom inside the carriage 2 Insert the retaining pin 3 Attach the liftin...

Page 24: ...wering to the desired position turn the winch handles toward the mast raise the load 1 4 turn to set the brakes Result The winch should operate smoothly free of hesitation or binding 5 Shift the winch...

Page 25: ...the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility...

Page 26: ...tup 1 32716 Notice Boom Setup 1 32717 Warning Boom Safety 1 32770 Notice Two Speed Shift Instructions 1 32775 Warning Fall Hazard Load Platform 1 32885 Warning Silent Winch 1 Part No Decal Description...

Page 27: ...ctions Part No 1314196GT Genie Superlift Contractor 25 1 Australia models only 33468 32687 32717 32716 32714 33468 32775 33468 33468 97547 32687 33468 97529 32938 32939 31072 40513 52675 32885 97547 1...

Page 28: ...ls are legible and in place Part No Decal Description Qty 32885 Warning Silent Winch 1 82487 Label Read the Manual 3 82964 Warning No Riders 3 Part No Decal Description Qty 97532 Caution Bodily Injury...

Page 29: ...on First Printing Operator s Manual Inspections Part No 1314196GT Genie Superlift Contractor 27 82964 82487 82487 82487 82964 82964 82964 82487 97539 97546 82487 97541 97545 82964 32885 97539 1272242...

Page 30: ...Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the op...

Page 31: ...sition turn the winch handles toward the mast raise the load 1 4 turn to set the brakes Moving Machine with a Load It is best to move the machine on the work site with no load Moving a raised load sho...

Page 32: ...2 Rotate the carriage hold down bar over the carriage 3 Raise the carriage until it contacts the carriage hold down bar 4 Adjust the loading wheels to the desired position Be sure the pin is properly...

Page 33: ...zone Tip over hazard Failure to position the load center within the load center zone may result in death or serious injury Forks Load Positioning Instructions 1 Determine the weight of the load and t...

Page 34: ...n 61 cm Boom 42 in 107 cm Load Platform 24 in 61 cm Pipe Cradle 18 in 46 cm Fork Extensions 42 in 107 cm Load Capacity Chart Load Center inches 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 cm 36 41 46...

Page 35: ...kg Sound pressure level 70 dBA 70 dBA 70 dBA 70 dBA Load Handling Attachments Length Width Depth Net Weight Standard Forks 28 in 71 1 cm 23 in 58 4 cm 2 50 in 6 4 cm 26 5 lbs 12 kg Adjustable Forks 2...

Page 36: ...l Type machine type Manufacture Date variable field Description machine classification Country of Manufacture variable field Model model name Net Installed Power only for IC machines Serial Number var...

Page 37: ...achine type Manufacture Date variable field Description machine classification Country of Manufacture variable field Model model name Net Installed Power only for IC machines Serial Number variable fi...

Page 38: ......

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