March 2018
Service and Repair Manual
Engines
Part No. 1269074GT
S®-
80 • S®
-85
• S®
-80X
51
Perkins 404F-22T models:
1 Tag and disconnect the wiring from the bell
housing.
2 Remove the fasteners supporting the muffler
assembly from the bell housing.
Burn hazard. Beware of hot
engine components. Contact
with hot engine components
may result in severe burns.
3 Support the drive pump with an appropriate
lifting device. Remove all of the remaining bell
housing engine fasteners.
4 Carefully pull the pump and bell housing
assembly away from the engine and secure it
from moving.
Component damage hazard.
Hoses can be damaged if they
are kinked or pinched.
5 Remove the flex plate mounting fasteners,
and remove the flex plate from the engine
flywheel.
Continental model:
1 Tag and disconnect the wire harness from the
oxygen sensor.
2 Remove the exhaust pipe heat shield
fasteners from the top of the muffler.
Burn hazard. Beware of hot
engine components. Contact
with hot engine components
may result in severe burns.
3 Remove the muffler retainer bracket fasteners.
4 Remove the muffler fasteners securing the
muffler to the exhaust manifold. Remove the
muffler from the bracket.
5 Remove the relay housing from the muffler
mount. Do not disconnect the relays.
6 Disconnect and remove the ECM from the
muffler mount.
7 Close the shutoff valve on the Liquid
Petroleum Gas (LPG) tank by turning it
clockwise (if equipped).
8 Unbolt the EPR valve from the muffler mount.
Leave the hoses attached to the EPR valve.
9 Remove the muffler mount.
10 Support the drive pump with an appropriate
lifting device. Remove all of pump plate
mounting fasteners.
11 Carefully pull the pump and bell housing
assembly away from the engine and secure it
from moving.
Component damage hazard.
Hoses can be damaged if they
are kinked or pinched.
12 Remove the flex plate mounting fasteners,
and remove the flex plate from the engine
flywheel.
Summary of Contents for Genie S-80
Page 14: ......
Page 73: ...March 2018 Service and Repair Manual Manifolds Part No 1269074GT S 80 S 85 S 80X 59 ...
Page 83: ...March 2018 Service and Repair Manual Manifolds Part No 1269074GT S 80 S 85 S 80X 69 ...
Page 141: ...March 2018 Service and Repair Manual 127 Continental TME27 Engine Harness ...
Page 144: ...Service and Repair Manual March 2018 130 S 80X Ground Control Box Wiring Diagram ...
Page 145: ...March 2018 Service and Repair Manual 131 Deutz TD2 9 L4 Engine Harness ...
Page 148: ...Service and Repair Manual March 2018 134 Perkins 404F 22T Engine Harness ...
Page 285: ...March 2018 Service and Repair Manual 271 Continental Options Schematic ...
Page 288: ...Service and Repair Manual March 2018 274 Deutz and Perkins Options Schematic ...
Page 289: ...March 2018 Service and Repair Manual 275 Platform Level Cutout CTE Option ...
Page 292: ...Service and Repair Manual March 2018 278 12 kW Hydraulic Generator Wiring Diagram ...
Page 293: ...March 2018 Service and Repair Manual 279 12 kW Hydraulic Generator Electrical Schematic ...
Page 296: ...Service and Repair Manual March 2018 282 Belt Driven Generator Option ...
Page 297: ...March 2018 Service and Repair Manual 283 Hydraulic Schematic 2WD Models ...
Page 301: ......